Description
Komatsu D375A-5E0 Bulldozer Field Assembly Instruction (GEN00054-06)
Komatsu D375A-5E0 Bulldozer INDEX:
Specifications ………………………………………………………………………………………………………………………………….. 1
Precautions for field assembly……………………………………………………………………………………………………………. 2
Disposal of removed parts…………………………………………………………………………………………………………………. 3
Assembly procedure, necessary equipment, and schedule ……………………………………………………………………. 4
Layout of kit …………………………………………………………………………………………………………………………………….. 5
Style for transportation ……………………………………………………………………………………………………………………… 6
Table of tools for field assembly……………………………………………………………………………………………………….. 11
Tightening torque …………………………………………………………………………………………………………………………… 16
Coating materials list ………………………………………………………………………………………………………………………. 21
Selection of wire ropes used for assembly…………………………………………………………………………………………. 24
A. Assembly procedure…………………………………………………………………………………………………………………. 25
A-1 Installation of chassis ……………………………………………………………………………………………………….. 26
A-2.1 Installation of engine air inlet hood……………………………………………………………………………………… 29
A-2.2 Installation of engine air pre-cleaner (if equipped) ………………………………………………………………… 30
A-3 Installing direction of exhaust pipe ……………………………………………………………………………………… 31
A-4 Installation of undercover ………………………………………………………………………………………………….. 32
A-5 Installation of pivot shaft……………………………………………………………………………………………………. 33
A-6 Installation of undercarriage………………………………………………………………………………………………. 35
A-7 Adding oil to recoil chamber and pivot chamber …………………………………………………………………… 62
A-8 Installation of blade lift cylinder ………………………………………………………………………………………….. 63
A-9 Check fuel, coolant and lubricants ……………………………………………………………………………………… 65
A-10 No-injection cranking of engine………………………………………………………………………………………….. 67
A-11 Bleeding air from hydraulic cylinders ………………………………………………………………………………….. 70
A-12 Installation of ripper …………………………………………………………………………………………………………. 71
A-13 Installation of track …………………………………………………………………………………………………………… 78
A-14 Assembly of blade……………………………………………………………………………………………………………. 80
A-15 Installation of blade ………………………………………………………………………………………………………….. 96
A-16 Installation of operator’s cab ……………………………………………………………………………………………. 104
A-17 Installation of ROPS……………………………………………………………………………………………………….. 122
A-18 Installation of VHMS, ORBCOMM antenna ……………………………………………………………………….. 124
A-19 Check track tension………………………………………………………………………………………………………… 125
A-20 Lubricating…………………………………………………………………………………………………………………….. 127
A-21 Installation of fuel quick charge piping (if equipped) ……………………………………………………………. 131
M. Check and maintenance procedures after completion of assembly……………………………………………….. 133
M-1 Check and adjustment of operator’s cab……………………………………………………………………………. 134
M-2 Inspection of machine monitor …………………………………………………………………………………………. 141
M-3 Checking operation of dual tilt mechanism (If equipped) ……………………………………………………… 155
M-4 Setting procedure for USER ADJUST MODE…………………………………………………………………….. 156
APPENDIX 1. Installation procedure for spill guard (Installation by welding)………………………………………… 159
APPENDIX 2. Precautions for initialization procedures for VHMS controller ………………………………………… 169
Field assembly inspection report
