Description

Link Belt Crane HTT8650 XXLB Service Manual

Link Belt Crane HTT8650 XXLB Index:

HTT—8670LB/8675LB Series — Master Keysheet
(F2 Prefix On Crane Serial Number)
AREA 00 GENERAL INFORMATION
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SM00—000—000.00 How To Use This Manual, General Service Instructions And Safety Procedures
AREA 01 RUBBER TIRE LOWER
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SM01—001—005.00 Boom Rest, R & I
SM01—001—007.00 Boom Rest Extension, R & I (Generation 1)
SM01—001—008.00 Boom Rest Extension, R & I (Generation 2)
SM01—002—012.00 Front Axle, Recondition
SM01—002—015.00 Front Wheel & Brake Drum, R & I
SM01—003—010.00 Brakes, Recondition (Front)
SM01—003—014.00 Adjusting The Brakes (Front)
SM01—003—019.00 Automatic Slack Adjusters (Front Brakes)
SM01—004—009.00 Front Axle & Suspension, R & I
SM01—005—003.00 Steering Gear, Recondition — Master
SM01—005—004.00 Steering Gear, Recondition — Slave
SM01—005—005.00 Steering Miter Boxes, R & I
SM01—005—010.00 Steering Drive Shafts, Recondition
SM01—005—013.00 Steering Column, R & I
SM01—005—015.00 Steering Column, Recondition
SM01—006—022.00 Steering Gears, R & I
SM01—006—023.00 Front Wheel Alignment & Steering Linkage Adjustment
Relief Plunger Adjustment
Axle Stop Adjustment
SM01—006—029.00 Rear Steer Pressure Reducing Valve, R & I (Generation 1)
SM01—006—030.00 Pressure Reducing Valve, Recondition (Rear Steer Axles)
SM01—006—031.00 Rear Wheel Alignment & Axle Stop Adjustment
SM01—006—033.00 Rear Steer Pressure Reducing Valve, R & I (Generation 2)
SM01—007—020.00 Rear Axle Steer Cylinder, R & I
SM01—007—022.00 Rear Axle Steer Cylinder, Recondition
SM01—007—023.00 Rear Axle Steer Locking Cylinder, R & I
SM01—007—024.00 Rear Axle Steer Locking Cylinder, Recondition
SM01—010—018.00 Power Steering Pump, R & I (Generation 1)
SM01—010—019.00 Power Steering Pump, Recondition (Generation 1)
SM01—010—028.00 Power Steering Pump, Recondition (Generation 2 — w/Hydraulic Radiator Fan)
SM01—010—029.00 Power Steering Pump Priority Valve, Recondition (Gen 2 — w/Hyd Radiator Fan)
SM01—010—034.00 Power Steering Pump, R & I (Generation 2 — w/Hydraulic Radiator Fan)
SM01—016—001.00 Heater Core, R & I
SM01—016—002.00 Heater Core & A/C Coil, R & I
SM01—017—008.00 Clutch, R & I And Recondition
SM01—018—041.00 Transmission, Recondition
SM01—018—042.00 Transmission, R & I
SM01—019—011.00 Transmission Slave Control, R & I
SM01—019—014.00 Transmission Air Shift Control, Recondition
SM01—019—020.00 Transmission Shift Cable Adjustment
SM01—019—024.00 Transmission Master Control, R & I
SM01—020—002.00 Suspended Brake Pedal, Recondition
SM01—020—005.00 Suspended Brake Pedal, R & I (Generation 1)
SM01—020—008.00 Suspended Brake Pedal, R & I (Generation 2)
SM01—022—005.00 U—Joint Installation — Full Round Yokes
SM01—024—013.00 Rear Axles, Recondition
SM01—025—011.00 Brakes, Recondition (Rear)
SM01—027—000.00 Pneumatic System Air Line Identification Code
SM01—027—028.00 Front Air Brake Chamber, Recondition

SM01—027—054.00 Rear, Dual Air Brake Chamber, R & I
SM01—027—061.00 Spring Brake Valve, Recondition
SM01—027—062.00 Air Dryer, R & I
SM01—027—063.00 Air Dryer, Recondition
SM01—027—091.00 Front Air Brake Chamber, R & I
SM01—027—094.00 Air System Schematic Diagram
SM01—027—106.00 Caging Dual Air Brake Chambers
SM01—027—110.00 Air System Components, R & I (Generation 1)
SM01—027—117.00 Dual Air Brake Chamber, Recondition
SM01—027—124.00 Air System Components, R & I (Generation 2)
SM01—028—004.00 Rear Wheel Hub & Brake Drum, R & I
SM01—029—021.00 Suspension Lift Cylinder, Recondition (Generation 1 — Hydraulic Technologies)
SM01—029—022.00 Suspension Lift Cylinder, R & I
SM01—029—024.00 Rear Axles & Air Suspension, R & I (Generation 1)
SM01—029—028.00 Suspension Lift Cylinder, Recondition (Generation 2 — Texas Hydraulics)
SM01—029—032.00 Rear Axles & Air Suspension, R & I (Generation 2)
SM01—039—002.00 Vacuum Pressure Relief Valve, Recondition
SM01—039—003.00 Hydraulic System Cleaning Procedure
SM01—039—004.00 Hydraulic Reservoir Filter Assembly, R & I
SM01—039—005.00 Hydraulic Reservoir Filter Assembly, Recondition
SM01—043—001.00 Solenoid Valves, General Recondition
SM01—043—003.00 Outrigger Solenoid Valve Stack, Recondition (Function)
SM01—043—004.00 Four Way Solenoid Valve, Recondition (Outrigger Directional)
SM01—043—010.00 Outrigger Function Valve Stack, R & I
SM01—043—018.00 Outrigger Directional Valve, R & I
SM01—043—035.00 Four Way Directional Solenoid Valve, Recondition
SM01—044—007.00 Lock Valve, Recondition (Main Outriggers)
SM01—044—008.00 Jack Cylinder Lock Valve, R & I (Main Outriggers)
SM01—044—009.00 Jack Cylinder Lock Valve, Recondition (Fifth Outrigger)
SM01—044—017.00 Fifth Outrigger Lock Valve, R & I
SM01—044—023.00 Outrigger Lock Valve Cartridge, R & I (Fifth Outrigger w/Integral Lock Valve)
SM01—045—014.00 Outrigger Beam Cylinders, Recondition (Generation 1)
SM01—045—025.00 Single Stage Outrigger Beam Cylinder, R & I
SM01—045—029.00 Outrigger Beam, Jack & Beam Cylinder, R & I
SM01—045—048.00 Bottom Outrigger Beam Cylinder, Recondition (Generation 2)
SM01—045—049.00 Top Outrigger Beam Cylinder, Recondition (Generation 2)
SM01—046—016.00 Jack Cylinder, Recondition
SM01—046—024.00 Fifth Outrigger Jack Cylinder, R & I (Generation 1)
SM01—046—028.00 Jack Cylinder, R & I
SM01—046—034.00 Jack Cylinder, Recondition (Fifth Outrigger)
SM01—046—041.00 Fifth Outrigger Jack Cylinder, R & I (Generation 2)
SM01—047—034.00 Relief Valve, Recondition (Outriggers)
SM01—048—015.00 Rotating Joint, R & I (Generation 1)
SM01—048—017.00 10—Way Rotating Joint, Recondition (Generation 1)
SM01—048—039.00 Rotating Joint, R & I (Generation 2)
SM01—048—040.00 8—Way Rotating Joint, Recondition (Generation 2)
SM01—048—045.00 Rotating Joint, R & I (Generation 3 — w/Water Swivel))
SM01—048—046.00 Rotating Joint, Recondition (Generation 3 — w/Water Swivel)
SM01—063—086.00 Starter, R & I
SM01—063—087.00 Alternator, R & I (Generation 1)
SM01—063—088.00 Radiator, R & I (Generation 1 — w/Engine Driven Fan)
SM01—063—091.00 Radiator Fan Clutch, R & I
SM01—063—092.00 Radiator Fan Clutch, Recondition
SM01—063—093.00 Torque Limit Switch Check, Adjustment, & Troubleshooting (Generation 1)
SM01—063—105.00 Radiator, R & I (Generation 2 — w/Hydraulic Radiator Fan Motor)
SM01—063—106.00 Alternator, R & I (Generation 2 — w/o Air Conditioning)
SM01—063—107.00 Alternator, R & I (Generation 2 — w/Air Conditioning)
SM01—063—108.00 Torque Limit Switch Check, Adjustment, & Troubleshooting (Generation 2)
SERVICE MANUAL 0808 KEYSHEET
HTT—8670LB/8675LB Series 3 of 6
SM01—066—026.00 Battery, R & I
SM01—069—014.00 Tire & Rim, R & I
SM01—071—003.00 Engine Housing, R & I (Generation 1)
SM01—071—004.00 Repair Of Components Made Of Fibrous Composite Materials
SM01—071—008.00 Engine Housing, R & I (Generation 2 — w/Hydraulic Radiator Fan Motor)
SM01—073—001.00 Electronic Gauge, Troubleshooting (Generation 1 — AMETEK/Dixson)
SM01—073—002.00 Electronic Gauge, Troubleshooting (Generation 2 — AMETEK/Dixson)
SM01—076—020.00 Collector Ring, R & I (Generation 1)
SM01—076—029.00 Collector Ring, Recondition (Generation 1)
SM01—076—038.00 Collector Ring, Recondition (Generation 2)
SM01—076—045.00 Collector Ring, R & I (Generation 2)
SM01—076—046.00 Collector Ring, Recondition (Generation 3)
SM01—079—020.00 Lower Hydraulic Components, R & I (Generation 1)
SM01—079—024.00 Lower Hydraulic Components, R & I (Generation 2)
SM01—079—026.00 Lower Hydraulic Components, R & I (Generation 3 — w/Hydraulic Radiator Fan)
SM01—080—019.00 Pump Drive, Recondition (Generation 1 — Funk Mfg)
SM01—080—023.00 Pilot Control & Boom Hoist Pumps, R & I
SM01—080—029.00 Four Section Pump, R & I — (Generation 1 — Main Hydraulic)
SM01—080—030.00 Pump Drive, R & I (Generation 1 — w/Funk Mfg Pump Drive)
SM01—080—045.00 Pump Drive, R & I (Generation 2 — w/Durst Pump Drive)
SM01—080—046.00 Pump Drive, Recondition (Generation 2 — Durst)
SM01—081—013.00 Pressure Compensating Pump, Recon (Gen 1 — Pilot Control & Ctwt Removal)
SM01—081—014.00 Hydraulic Pump, Recondition (Multi Section Commercial—Intertech)
SM01—081—026.00 Hydraulic Pump, Recondition (One Section, Boom Hoist)
SM01—081—027.00 Main Hydraulic Pump, R & I (Generation 2 — w/Durst Pump Drive)
SM01—081—028.00 Tandem Hydraulic Pump, Recondition
SM01—081—029.00 Radiator Fan Pump, R & I
SM01—081—036.00 Radiator Fan Motor, Recondition
SM01—081—045.00 Radiator Fan Motor, R & I
SM01—083—009.00 Pressure Compensating Pump, Recon (Gen 2 — Pilot Control & Ctwt Removal)
SM01—083—010.00 Pressure Compensating Pump, R & I (Gen 2 — Pilot Control & Ctwt Removal)
AREA 03 UPPER REVOLVING FRAME
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SM03—001—056.00 Upper Revolving Frame & Turntable Bearing, R & I
SM03—010—024.00 Counterweight Removal Cylinder, R & I
SM03—010—025.00 Counterweight Removal Cylinder, Recondition
AREA 04 VERTICAL SHAFTS
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SM04—005—022.00 Swing Brake Assembly, Recondition
SM04—005—025.00 Swing Brake, R & I
Swing Brake Bleeding Procedure
SM04—010—023.00 Swing Reduction Unit, R & I
SM04—010—024.00 Swing Speed Reducer, Recondition
AREA 05 HORIZONTAL SHAFTS
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SM05—006—013.00 Winch Assembly, R & I — Braden CH150A,175A,185A,230 (Generation 1)
SM05—006—014.00 Winch, Recondition — Braden CH150A,175A,185A,230 (Generation 1)
SM05—006—021.00 Winch, Troubleshooting — Braden CH150A,175A,185A,230 (Generation 1)
SM05—006—026.00 Winch, Troubleshooting — Braden CH210 (Generation 2)
SM05—006—027.00 Winch, R & I — Braden CH210 (Generation 2)
SM05—006—028.00 Winch, Recondition (Generation 2— w/Braden CH210 & Rexroth Motor)
SM05—006—034.00 Winch, R & I (Generation 3 — w/Braden CH210 & Linde Motor)
SM05—010—006.00 Drum Rotation Indicator, R & I And Troubleshooting
SM05—018—006.00 Winch Roller, R & I And Recondition

AREA 06 UPPER ENGINE
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SM06—008—009.00 Throttle Treadle Assembly, R & I
SM06—008—010.00 Throttle Treadle Assembly, Recondition
SM06—025—004.00 Diesel Cab Heater, R & I
SM06—025—005.00 Diesel Cab Heater, Recondition & Troubleshooting (Generation 1)
SM06—025—009.00 Hydraulic Heater — Troubleshooting
SM06—025—012.00 Hydraulic Cab Heater, R & I
SM06—025—014.00 Hydraulic Cab Heater, Recondition
SM06—025—017.00 Diesel Cab Heater, R & I (Generation 2)
SM06—025—018.00 Diesel Cab Heater, Recondition & Troubleshooting (Generation 2)
SM06—025—019.00 Operator’s Cab Water Heater, R & I (Upper)
SM06—025—022.00 A/C Coil & Heater Core, Illustrated
SM06—025—023.00 Upper Cab Water Heater & A/C Evaporator Coil, R & I
SM06—025—024.00 Upper Cab Heater Water Swivel, R & I And Recondition (Rotating Joint)
SM06—047—000.00 Electrical System Wire Identification Code
SM06—047—126.00 Electrical System Schematic Diagram (Generation 1)
SM06—047—127.00 Electrical System Schematic Diagram (Generation 2)
AREA 07 HYDRAULIC POWER SUPPLY
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SM07—000—140.00 Hydraulic System Schematic Diagram (Generation 1)
SM07—000—142.00 Hydraulic System Schematic Diagram (Generation 2)
SM07—001—025.00 Pilot Control Accumulator, R & I
SM07—003—006.00 Solenoid Valves, General Recondition
SM07—004—005.00 Upper Hydraulic Components, R & I (Generation 2)
SM07—004—008.00 Upper Hydraulic Components, R & I (Generation 3)
SM07—004—020.00 Upper Hydraulic Components, R & I (Generation 4)
SM07—005—051.00 Hydraulic Heater Gear Pump, R & I
SM07—005—052.00 Hydraulic Gear Pump Assembly, Recondition (Hydraulic Heater)
SM07—005—064.00 Hydraulic Heater Gear Pump, R & I (Upper w/Air Conditioning)
SM07—006—034.00 Swing Motor, Recondition
SM07—006—052.00 Winch Motor, R & I (Generation 1 — w/Rexroth Motor)
SM07—006—056.00 Hydraulic Motor, Recondition (Winch)
SM07—006—058.00 Hydraulic Heater Motor, Recondition
SM07—006—059.00 Hydraulic Motor, Recondition (Oil Cooler & Hydraulic Heater w/AC)
SM07—006—062.00 Swing Motor, R & I
SM07—006—063.00 Hydraulic Oil Cooler Motor, R & I
SM07—006—064.00 Hydraulic Heater Motor, R & I
SM07—006—085.00 Hydraulic Heater Motor, R & I (Upper w/Air Conditioning)
SM07—006—095.00 Hydraulic Motor, Recondition — Winch (Linde)
SM07—006—101.00 Winch Motor, R & I (Generation 2 — w/Linde Motor)
SM07—008—014.00 Winch Counterbalance Valve, Recondition (Generation 1)
SM07—008—037.00 Pressure Reducing Valve, Recondition
SM07—008—048.00 Foot Control Valve, R & I (Generation 1 — Boom Telescope)
SM07—008—049.00 Winch Counterbalance Valve, R & I
SM07—008—051.00 Boom Hoist Control Valve, Recondition
SM07—008—055.00 Controller Valve Assembly, R & I (Dual Axis — Generation 1)
SM07—008—056.00 Controller Valve Assembly, Recondition (Comm—Intertech Dual Axis)
SM07—008—058.00 Winch Control Valve, Recondition
SM07—008—060.00 Control Valves, Recondition (Model V12) — Counterweight Removal
SM07—008—065.00 Pressure Reducing Valve, Recondition (Generation 1)
SM07—008—066.00 Control Valve, Recondition (Model V40)
SM07—008—067.00 Foot Control Valve, Recondition (Generation 1 — Boom Telescope)
SM07—008—068.00 Upper Hydraulic Components, R & I (Generation 1)
SM07—008—076.00 Single Axis Control Valves, R & I (Generation 1)
SM07—008—077.00 Single Axis Control Valves, Recondition (Generation 1 — Comm—Intertech)
SM07—008—107.00 Controller Valve, Recondition (Monson Dual Axis)
SERVICE MANUAL 0808 KEYSHEET
HTT—8670LB/8675LB Series 5 of 6
SM07—008—108.00 Single Axis Controller Valve, Recondition (Generation 2 — Monson)
SM07—008—112.00 Pressure Reducing Valve, Recondition (Generation 2)
SM07—008—114.00 Boom Telescope Foot Control Valve, Recondition (Generation 2)
SM07—008—116.00 Dual Axis Controller Valve, R & I (Generation 2)
SM07—008—117.00 Single Axis Controller Valve, R & I (Generation 2)
SM07—008—118.00 Swing Brake Pedal Valve, Recondition (Generation 2)
SM07—008—120.00 Winch Control Valve, R & I (Generation 2)
SM07—008—121.00 Winch Counterbalance Valve, R & I (Generation 2)
SM07—008—122.00 Winch Counterbalance Valve, Recondition (Generation 2)
SM07—008—138.00 Boom Telescope Foot Pedal Valve, R & I (Generation 2)
SM07—008—139.00 Swing Brake Pedal Valve, R & I (Generation 2)
SM07—018—001.00 Hydraulic System Tube Fittings
SM07—029—002.00 Swing Brake Actuator, Recondition (Generation 1)
SM07—029—004.00 Swing Brake Actuator, R & I (Generation 1)
AREA 09 TUBULAR BOOM, FLY, & JIB
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SM09—001—002.00 Repairing Damaged Tubular Booms, Flys, & Jibs
AREA 14 CAB & HOUSE ASSEMBLY
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SM14—001—006.00 Repair Of Components Made Of Fibrous Composite Materials
AREA 17 HYDRAULIC CRANE ATTACHMENT
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SM17—001—036.00 Hydraulic Boom Inspection — Diamond Embossed
SM17—001—042.00 Four Section Boom, Recondition
SM17—001—045.00 Boom, R & I
SM17—002—022.00 Boom Telescope Cylinder, Recondition
SM17—002—032.00 Boom Telescope Cylinder, Troubleshooting
SM17—002—033.00 Boom Telescope Counterbalance Valve, R & I
SM17—003—013.00 Boom Hoist Cylinder, Recondition
SM17—003—015.00 Boom Hoist Counterbalance Valve, Recondition (50 Ton)
SM17—003—028.00 Boom Hoist Cylinder, R & I
SM17—003—030.00 Boom Hoist Counterbalance Valve, R & I
SM17—003—031.00 Boom Hoist Counterbalance Valve, Recondition
SM17—009—002.00 Five Sheave Head Machinery, Recondition
AREA 18 SPECIAL ATTACHMENTS
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SM18—000—001.00 Capscrew Torques
SM18—000—002.00 Bearing, Gear, Shaft, & Housing Inspection
SM18—000—003.00 Crane System Schematics
SM18—007—003.00 Reeling Drum, R & I
SM18—007—004.00 Reeling Drum, Recondition
SM18—018—001.00 Air Conditioning Service Precautions
SM18—018—004.00 Air Conditioning Compressor, Recondition (Carrier & Upper)
SM18—018—005.00 Air Conditioning Compressor, R & I (Upper)
SM18—018—008.00 Air Conditioning Compressor, R & I (Carrier — Generation 1)
SM18—018—011.00 Air Conditioning Compressor, R & I (Carrier — Generation 2)

Link Belt Crane