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NAVISTAR MAXXFORCE DT9-DT10 ENGINE SERVICE MANUAL contains high quality images, diagrams, instructions to help you to operate, maintenance, diagnostic, and repair your machine. This document is printable, without restrictions, contains searchable text and bookmarks for easy navigation.
Foreword…………………………………………………………………………………………………….1
Service Diagnosis…………………………………………………………………………………………..2
Safety Information…………………………………………………………………………………………..3
Engine Systems……………………………………………………………………………………………..7
Mounting Engine on Engine Stand………………………………………………………………………..69
Service and Test Procedures………………………………………………………………………………87
Engine Component Replacement Procedures……………………………………………………………93
Engine Electrical………………………………………………………………………………………….201
Down Stream Injection (DSI) & Related Components…………………………………………………..261
Dual Stage Turbocharger and Exhaust Brake…………………………………………………………..285
Exhaust Gas Recirculation (EGR) System……………………………………………………………….347
Intake, Inlet, and Exhaust Manifolds……………………………………………………………………..373
Fuel and High-Pressure Oil Systems…………………………………………………………………….391
Engine Brake……………………………………………………………………………………………..439
Air Compressor and Power Steering Pump……………………………………………………………..463
Oil System Module Assembly…………………………………………………………………………….479
Oil Pan and Oil Suction Tube…………………………………………………………………………….507
Front Cover, Cooling System, and Related Components……………………………………………….521
Cylinder Head and Valve Train……………………………………………………………………………591
Flywheel and Flywheel Housing………………………………………………………………………….667
Power Cylinders…………………………………………………………………………………………..705
Crankcase, Crankshaft, and Camshaft…………………………………………………………………..765
Abbreviations and Acronyms…………………………………………………………………………….829
Terminology……………………………………………………………………………………………….841
Appendix A – Specifications……………………………………………………………………………..855
Appendix B – Torques…………………………………………………………………………………….871
Appendix C – Special Service Tools……………………………………………………………………..883
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