Description
Sumitomo SH120-3, SH160-3, SH200-3, SH240-3, SH290-3 Hydraulic Excavator Operators Manual (WDL2021-2W)
Sumitomo SH120-3, SH160-3, SH200-3, SH240-3, SH290-3 Hydraulic Excavator Index:
To the Owner 0-1
Safety Labels 0-2
For Safe Driving {)-3
Safety Section 0-7
Precaution Identification Plates (Film) 0-8
Identification Plates inside the Cabin 0-8
Outside Identification Plate 0-11
Precaution Identification Plates on Part
(Examples) 0-14
Prior to Operation 0-15
Confirmation of Safety items 0-17
During Operation 0-19
While Driving 0-24
While Driving IAfter Operating 0-25
After Operating 0-26
While Transporting 0-27
Before Regular Inspection & Maintenance 0-28
Inspection and Maintenance 0-30
Instruments and Controls 1-0
Location of Components 1-1
Overall View (Fig. Model:SH120) 1-1
Overall View (Fig. Model:SH160) 1-2
Overall View (Fig. Model:SH200/SH220) 1-3
Operator’s Cab 1-4
Right Console 1-5
Left Console 1-7
Monitor & Switch Panel
LCD Monitor Equipped Model 1-9
Monitor Display
LCD Monitor Equipped Model 1-10
Switch Panel 1-13
Operation Levers 1-16
Operator’s Seat 1-18
Operator’s Cab 1-20
Radio ~ 1-23
Air Conditioner 1-25
Fuses 1-30
Battery 1-32
Booster Cables 1-33
Starting the Engine by Using Booster Cable 1-33
Operating Instructions 2-0
Operation of New Machine 2-1
Using a New Machine 2-1
Daily Inspections 2-2
Daily Inspections 2-2
Starting and Stopping the Engine 2-4
Inspections before Starting the Engine 2-4
Starting the Engine ~ 2-5
Inspections afters Starting the Engine 2~
Stopping the Engine (Normal Operation) 2-7
Warm-up Operation 2-8
Warm·up Operation 2-8
Operations (Travelling) 2-10
Operations (Swing) 2-17
SWing Operation 2-17
Operations (Attachment) 2-18
Operations 2-19
Characteristics of Hydraulic Excavator 2-19
Cautions for Interference 2-20
Special Attachments ~ 2-21
Operating Instructions (Cautions) 2-23
Operating Instructions (Procedures) 2-25
Bucket: Turning Over and Replacement 2-27
Bucket:Turning Over and Replacement 2-27
On Completion of Daily Operations 2-29
On Completion of Daily Operations 2-29
Operating in Cold Climates 2-31
Operating under Extreme Conditions 2-32
Transportation 2-33
Loading and Unloading 2-33
Switch settings during loading and unloading 2-33
Transportation 2-33
Storing 2-39
Inspections and Maintenance 3-0
General Cautions 3-1
Periodic Maintenance Check List 3-3
Daily Inspections (Prior to Operation) 3-3
Periodic Maintenance Check List 3-4
Periodic Maintenance Check List 3-4
Fuel ILubricants for Different Ambient
Temperature Settings 3-5
Genuine Sumitomo Parts and Elements 3-6
Disposable Items 3-7
Grease IOil and Elements 3-9
Inspection 5 Prior to Operation 3-15
Inspections Prior to Operation 3-15
Greasing Attachments 3-18
Greasing Front Attachment Pins 3-18
Fuel System 3-27
Fuel 3-27
Fuel Refilling and Fuel Level Checking 3-27
Drainage of Water and Sediments in the
Fuel Tank 3-27
Draining Water from the Water Separator 3-28
Fuel Filter Replacement 3-29
Engine 3-32
Engine Oil Replacement 3-32
Engine Oil Filter Replacement 3-32
Cooling System 3-34
Replacing the Coolant 3-35
Cleaning and Inspecting the Radiator Net
and Fan 3-36
Cleaning and Replacing the Air Cleaner 3-37
Inspection and Adjustment of Fan Belt 3-39
0-6-1
) Table of Contents
BoltTorque 3–40
Bolt and NutTorque 3–40
Hydraulic Oil 3-52
Hydraulic Oil Levell nspection 3–52
Refilling Hydraulic Oil 3–52
Draining Water and Sediment
from the Hydraulic Oil Tank 3–53
HydraUlic Oil Management 3–54
Hydraulic Oil Replacement 3–54
Bleeding Ai r from the Hydraulic
Components 3-55
Air Bleeding Procedures 3–56
Air Bleeding from Hydraulic Pump 3–56
Air Bleeding from Cylinder 3-57
Air Bleeding from Swing Motor 3–57
Cleaning and Replacing Suction Filter 3-58
Replacing Return Filter 3–58
Replacing Nephron Filter 3–59
Replacing Air Breather Element 3-60
Replacing Pilot Oil Filter Element 3-60
Replacement Intervals for Hydraulic Oil
and Filters when Using Breaker 3–61
Checking Hoses and Lines 3–61
Replacing Return Filter for Breaker
(If equipped) 3–62
How to replace 3-62
Battery 3-63
Battery Inspection and Refilling 3–63
Upper Frame 3-65
Turntable Bearing Greasing 3-65
Greasing Swing Ring Gear 3-65
Swing Unit 3–66
Oil Lever Inspection and Refilling of
Swing Reduction Gear 3–66
Oil Replacement for
Swing Reduction Gear 3–66
Greasing Swing Reduction Gear 3-67
Travel Unit 3-68
Travel Reduction Gear 3-68
Oil Lever Inspection and Refilling
of Travel Reduction Gear 3-68
Oil Replacement for
Travel Reduction Gear 3-68
Lubrication and Inspecting Upper/Lower
Take-up Roller (Idler Wheel) 3–69
Inspection and Tightening of Shoe Plate 3-69
Cleaning Crawler 3-69
Inspection and Adjustment
of Track Shoe Tension 3–70
Bucket 3–71
Replacing Bucket Teeth: Standard type 3–71
Replacing BucketTeeth:
Heavy Digging Type (If Equipped) 3–72
Adjustment of Bucket Backlash 3–73
0-6-2
Air Conditioner 3–74
Inspection and Care of Air Conditioner
(If EqUipped) 3–74
Routine Replacement Safety Parts 3–78
Troubleshooting 3–79
Contacting Us 3-84
Specifications 4-0
Conversion Factors 4-1
Specifications 4-2
Specifications 4-2
External Dimensions .4–6
Work Range 4-10
Bucket and Arm Combination 4-15
Optional Components 5-0
Selector Valve 5-1
Selector valve (4-way) 5-1
Operation nameplates on selector
valve (4-way) 5-2
Breakers 5-3
Handling the Breaker (Attachment) 5-3
When Using a Hydraulic Breaker 5-4
Operating the breaker 5-6
Importance of Hydraulic oil Control 5-7
Crusher 5-9
Using the Crusher (Attachment) 5-9
Load Lifting Operation 5-11
