Wacker Neuson 8075, 8075L, 8085, 8085L, 8095, 8095L Wheel Loader Index:

Repair Handbook
Table of contents
E Introduction
E.1 Notes on the repair manual
E.2 Tightening torques
E.3 Safety instructions
1 Maintenance
1.1 Information on maintenance
1.2 Maintenance overview
1.3 Fluids and lubricants
1.4 Maintenance accesses
1.5 Cleaning and maintenance
1.6 Lubrication work
1.7 Fuel system
1.8 Engine lubrication system
1.9 Cooling system
1.10 Air filter
1.11 V-belt
1.12 Hydraulic system
1.13 Electrical system
1.14 Heating, ventilation and air conditioning system
1.15 Washer system
1.16 Axles/travelling drive
1.17 Braking system
1.18 Tyres
1.19 Maintenance of attachments
1.20 Maintenance of options
1.21 Cleaning the exhaust (DPF)
1.22 Machine preservation
2 Engine
2.1 Complete components (2.9 Deutz motor)
2.2 Complete components (Yanmar motor)
2.3 Motor starter M001 (Deutz TCD 2.9 motor)
2.4 Motor starter M001 (Yanmar 4TNV88 motor)
2.5 Air filter
2.6 Diesel particulate filter (2.9 Deutz motor)
2.7 Exhaust silencer (Yanmar motor)
2.8 Water separator (Deutz TCD 2.9 motor)
2.9 Water separator (Yanmar 4TNV88 motor)
2.10 BoWex-coupling (Deutz TCD 2.9 motor)
2.11 Coupling (Yanmar motor)
2.12 Fuel tank
2.13 Tank sensor B001
2.14 Accelerator pedal M001 (Deutz TCD 2.9 motor)
2.15 Accelerator pedal (Yanmar 4TNV88 motor)
3 Cooling
3.1 Cooler (Deutz TCD 2.9 motor)
3.2 Cooler (Yanmar 4TNV88 motor)
3.3 Expansion tank (Deutz TCD 2.9 motor)
3.4 Expansion tank (Yanmar 4TNV88 motor)
3.5 Replace viscous-coupling (Deutz TCD 2.9 motor)
3.6 Replace fan impeller (Yanmar 4TNV88 motor)
4 Gearbox/coupling/cardan shaft
4.1 Cardan shaft
4.2 High-speed gearbox (40 km/h)
4.3 Repairing the high-speed gearbox
4.4 20 kph gearbox (overview)
4.5 Variable displacement motor (20 km/h)
5 Axles
5.1 Front axle
5.2 Rear axle
5.3 Axle overview
5.4 Front axle screw connections
5.5 Sealing work (joint housing/axle carrier)
5.6 Sealing the rear axle in case of oil migration (axle/gearbox)
5.7 Setting the gear drive
5.8 Differential cage/differential lock screw connections
5.9 Overview of differential lock and differential cage
5.10 Removing the differential cage with the differential lock
5.11 Differential lock
6 Brakes
6.1 Removing / installing brake pedal
6.2 Main brake cylinder 030
6.3 Replacing brake linings
6.4 Sealing the brake calliper
6.5 Parking brake
7 Steering
7.1 Steering orbitrol IV
7.2 Check block XXII
7.3 All-wheel/front wheel steering selector valve XXV
7.4 All-wheel/front wheel/crab mode steering selector valve XXVI
7.5 Steering cylinder 018/019
7.6 Steering sensor B004/B005
8 Hydraulic system
8.1 Control unit XIII
8.2 Priority valve 008
8.3 Load stabiliser XIV
8.4 Pretensioning valve 132
8.5 Pilot block, solenoid valves XII
8.6 Pressure relief valve 134
8.7 Hose burst valve with hose burst valve XV
8.8 Tilt ram hose burst valve 088
8.9 Pressure accumulator 080
8.10 Pressure accumulator 077
8.11 Travelling drive variable displacement pump VII
8.12 Gear pump working hydraulics I
8.13 Gear pump auxiliary control circuit I
8.14 Quickhitch
8.15 Lifting cylinder 085
8.16 Tilt ram 087
8.17 Hydraulic oil tank XX
8.18 Telescopic boom
9 Electrical system
9.1 Board
9.2 Main Vehicle Control Unit N004
9.3 Engine control unit N005
9.4 Steering electronics D001
9.5 Display instrument P014
9.6 Instrument panel (left)
9.7 Right-hand instrument panel
9.8 Dashboard fresh air/heating
9.9 Right console
12 Trim
12.1 Engine cover
12.2 Wheel covers
12.3 Counterweight
12.4 Foot plate with cover sheet
12.5 Cladding between cab and engine cover
12.6 Cladding front right
12.7 Hydraulic pump cover
14 Cab
14.1 Operator seat
14.2 Air conditioning system compressor Y031
14.3 Dehumidifier
14.4 Heating unit
17 Automatic coupling
17.1 Height-adjustable trailer coupling (option)
17.2 Automatic, rotating trailer coupling (opt)
17.3 Ball head coupling (option)
17.4 Tow coupling
23 Central lubrication (option)
23.1 Overview: lubrication unit
Index