Format: PDF (Printable Document)
File Language: English
File Pages: 156
File Size: 12.05 MB (Speed Download Link)
Brand: Wacker Neuson
Model: DT15 Track Dumper
Type of Document: Service Manual
$ 45
1 Operation
1.1 Information on this service manual
1. 2 Identification of warnings and dangers
1. 3 Designated use and exemption from liability
1.4 Overall view of vehicle
1.5 Machine overview
1.6 Machine overview
1.7 Brief description
1.8 Type labels and component numbers
1.9 Maintenance prop
Maintenance support for high-tip skip (from Series FA02117)
2 Technical data
2.1 Chassis
2.2 Diesel engine
2.3 Diesel engine EPA Tier 4 (Opt.)
2.4 Hydraulic system
2.5 Travel gear
2.6 Operating hydraulics
2.7 Electrical system
2.8 Swivel skip
2.9 3-way skip (option)
2.10 Earth-movement skip (option)
2.11 High-tip skip (option)
2.12 Loader unit (option)
2.13 Concrete mixer (option)
2.14 Self-loading equipment (option)
2.15 Noise levels
2.16 Vibration
2.17 Fuses
2.18 Dimensions model DT15 with swivel skip
2.19 Dimensions model DT15 with 3-way skip (option)
2.20 Dimensions model DT15 with earth-movement skip (option)
2.21 Dimensions model DT15 with high-tip skip (option)
2.22 Dimensions model DT15 with concrete mixer (option)
2.23 General tightening torques
Tightening torques for hydraulic screw connections (dry assembly)
Tightening torques for high-resistance threaded fittings
3 Operation
3.1 Overview of control stand (swivel skip, 3-sided skip, skip for earth-moving (up to Series FA0 1985)
3.2 Overview of control stand (swivel skip, 3-sided skip, skip for earth-moving (up to Series FA0 1985)
3.3 Control stand overview (high-tip skip)
3.4 Control stand overview (concrete mixer)
3.5 Instrument panel overview
3.6 Preheating start switch overview
3.7 Throttle lever overview
3.8 Putting into operation
Safety instructions
Putting into operation for the first time
Running-in period
Check lists
Start-up checklist
Operation checklist
Parking checklist
3.9 Maintenance plan DT15
3.10 Introduction
3.11 fuel system
Specific safety instructions
Refueling
Drain fuel
Stationary fuel pumps
Diesel fuel specification
Cleaning the filter cup/replacing the filter cartridge
Bleeding the fuel system
3.12 Engine lubrication system
Checking the oil level
Adding engine oil
Drain engine oil
Replacing the oil filter cartridge
3.13 Engine and hydraulics cooling system
Specific safety instructions
Cleaning the oil/water radiator
Checking the coolant level/adding coolant
Draining coolant
3.14 Air filter
Replacing the filter
3.15 Hydraulic system
Specific safety instructions
Checking the hydraulic oil level
Adding hydraulic oil
Drain hydraulic oil
Replacing the hydraulic oil filter cartridge
Replacing the cartridge of hydraulic oil intake filter
Checking hydraulic pressure lines
3.16 Tracks
Checking track tension
Increasing track tension
Decreasing track tension
3.17 Traveling drive
Checking the oil level and adding oil
Draining oil
3.18 Electrical system
Specific safety instructions
Servicing and maintenance at regular intervals
Instructions concerning specific components
Alternator
Battery
Battery master switch
Flashing headlight
3.19 General maintenance
Cleaning
General instructions for all areas of the vehicle
Exterior of the vehicle
Engine compartment
Threaded fittings and attachments
Pivots and hinges
Concrete mixer
3.20 Overview of grease nipples DT15 with swivel skip
3.21 Overview of grease nipples DT15 with 3-way skip (option)
3.22 Overview of grease nipples DT15 with earth-movement skip (option)
3.23 Overview of grease nipples DT15 with high-tip skip (option)
3.24 Overview of grease nipples DT15 with concrete mixer (option)
3.25 Inspection DT15
4 Engine
4.1 Engine overview
4.2 Checking and adjusting valve clearance
4.3 Checking and adjusting maximum engine speed
4.4 Fan belts: checking tension and replacement
Checking the tension of the fan belt
Fan belt damage and wear and tear
Fan belt replacement
4.5 Engine trouble
5 Traveling drive
5.1 Travelling drive pump DT15
5.2 Legend: traveling drive pump DT15
5.3 Hydraulic motor
5.4 Manipulators
5.5 Test instructions
Test travel pressure DT15
Checking boost pressure DT15
Checking straight-ahead vehicle travel
6 Hydraulic system
6.1 Gear pump for work operation DT15
6.2 Hydraulic control valve DT15 with skip, loader unit (option)
6.3 Hydraulic control valve DT15 with high-tip skip (option), concrete mixer (option)
6.4 Hydraulic control valve DT15 with hydraulic PTO shaft (option)
6.5 Check valve DT15 with swivel skip (option)
6.6 Pressure reducing valve DT15 with high-tip skip (option)
6.7 Preference valve for concrete mixer DT15 speed setting (option)
6.8 Antishock valve DT15 with concrete mixer (option)
6.9 Motor for concrete mixer DT15 rotation with concrete mixer (option)
6.10 Test instructions
Checking the operating pressure of the operating hydraulics DT15 with swivel skip, 3-way skip (option), earth-movement skip (option), loader unit (option)
Checking the operating pressure of the operating hydraulics DT15 with high-tip skip (option), loader unit (option)
Checking the operating pressure of the operating hydraulics DT15 with concrete mixer (option), loader unit (option)
Checking the operating pressure of the rotation hydraulics DT15 with concrete mixer (option)
6.11 Hydraulics diagram DT15 with swivel skip and hydraulic PTO shaft (option)
6.12 Legend: hydraulics diagram DT15 with swivel skip and hydraulic PTO shaft (option)
6.13 Hydraulics diagram DT15 with 3-way skip (option), earth-movement skip (option), loader unit (option), hydraulic PTO shaft (option)
6.14 Legend: hydraulics diagram DT15 with 3-way skip (option), earth-movement skip (option), loader unit (option), hydraulic PTO shaft (option)
6.15 Hydraulics diagram DT15 with high-tip skip (option), loader unit (option), hydraulic PTO shaft (option)
6.16 Legend: hydraulics diagram DT15 with high-tip skip (option), loader unit (option), hydraulic PTO shaft (option)
6.17 Hydraulics diagram DT15 with concrete mixer (option), loader unit (option), hydraulic PTO shaft (option)
6.18 Legend: hydraulics diagram DT15 with concrete mixer (option), loader unit (option), hydraulic PTO shaft (option)
7 Electrical system
7.1 Ohm’s law (current, voltage, resistance); power
7.2 Measuring equipment, measuring methods
7.3 Electric units
7.4 Fuses
7.5 DT15 diagram
7.6 DT15 diagram (legend)
7.7 Engine wiring harness DT15
7.8 Instrument panel wiring harness DT15
7.9 Wiring harness preliminary set-up working light DT15
7.10 Working light wiring harness DT15
7.11 Wiring harness DT15 reverse gear signal horn
7.12 Table of conductors DT15