Format: PDF (Printable Document)
File Language: English
File Pages: 126
File Size: 8.84 MB (Speed Download Link)
Brand: Wacker Neuson
Model: DT08 Track Dumper
Type of Document: Service Manual
$ 45
1 Operation
1.1 Information on this service manual
1. 2 Identification of warnings and dangers
1. 3 Designated use and exemption from liability
1.4 Overall view of vehicle
1.5 Machine overview
1.6 Brief description
Definition of operator’s control stand
1.7 Type labels and component numbers
1.8 Maintenance prop
1.9 Maintenance prop for high-tip skip
2 Technical data
2.1 Chassis
2.2 Diesel engine
2.3 Hydraulic system
2.4 Travel gear
2.5 Working hydraulics
2.6 Electrical system
2.7 Skip
2.8 Front skip (option)
2.9 High-tip skip (option)
2.10 Concrete mixer (option)
2.11 Loader unit (option)
2.12 Noise levels
2.13 Vibration
2.14 Fuses
2.15 Dimensions model DT08 PL with skip
2.16 Dimensions model DT08 PL with front skip (option)
2.17 Dimensions model DT08 PL with high-tip skip (option)
2.18 Dimensions model DT08 PL with concrete mixer (option)
2.19 General tightening torques
Tightening torques for hydraulic screw connections (dry assembly)
Tightening torques for high-resistance threaded fittings
3 Maintenance
3.1 Fluids and lubricants
3.2 Maintenance plan DT08 PL (diesel engine)
3.3 Introduction
3.4 Fuel system
Specific safety instructions
Checking the fuel level
Refueling
Drain fuel
Stationary fuel pumps
Diesel fuel specification
Cleaning the filter cup/replacing the filter cartridge
Bleed the fuel system
3.5 Engine lubrication system
Checking the oil level
Adding engine oil
Drain engine oil
Replacing the oil filter cartridge
3.6 Air filter
Cleaning/replacing the filter
3.7 Hydraulic system
Specific safety instructions
Checking the hydraulic oil level
Adding hydraulic oil
Drain hydraulic oil
Replacing the hydraulic oil filter cartridge
Replacing the cartridge of hydraulic oil intake filter
Hydraulics cooling system
Specific safety instructions
Clean the oil cooler
Important notices on the use of biodegradable oil
Checking hydraulic pressure lines
3.8 Tracks
Check track tension
Increasing track tension
Decreasing track tension
3. 9 Travel drive
Checking the oil level and adding oil
Draining oil
3.10 Electrical system
Specific safety instructions
Servicing and maintenance at regular intervals
Instructions concerning specific components
Alternator
Battery
Battery master switch
3.11 General maintenance
Cleaning
General instructions for all areas of the vehicle
Exterior of the vehicle
Engine compartment
Threaded fittings and attachments
Pivots and hinges
3.12 Overview of grease nipples DT08 PL with skip
3.13 Overview of grease nipples DT08 PL with front skip (option)
3.14 Overview of grease nipples DT08 PL with high-tip skip (option)
3.15 Overview of grease nipples DT08 PL with front skip (option)
3.16 Test report DT08 PL
4 Engine
4.1 Engine overview
4.2 Checking and adjusting valve clearance
4.3 Checking and adjusting maximum engine speed
4.4 Engine malfunctions
5 Traveling drive
5.1 Traveling drive pump DT08 PL
5.2 Legend: traveling drive pump DT08 PL
5.3 Hydraulic motor
5.4 Test instructions
Checking travel pressure DT08 PL
Checking boost pressure DT08 PL
6 Hydraulic system
6.1 Gear pump for work operation DT08 PL with skip, front skip (option), high-tip skip (option)
6.2 Gear pump for work operation DT08 PL with concrete mixer (option), hydraulic PTO shaft (option)
6.3 Hydraulic control valve DT08 PL with skip, loader unit (option), front skip (option)
6.4 Hydraulic control valve DT08 PL concrete mixer (option)
6.5 Hydraulic control valve DT08 PL with high-tip skip (option)
6.6 Hydraulic control valve DT08 PL with hydraulic PTO shaft (option)
6.7 Preference valve DT08 PL with hydraulic PTO shaft (option)
6.8 Preference valve for tank rotation adjustment DT08 PL with concrete mixer (option)
6.9 Concrete mixer rotation motor DT08 PL (option)
6.10 Test instructions
Checking the operating pressure of the operating hydraulics DT08 PL with skip, front skip (option), concrete mixer (option), loader unit (option)
Checking the operating pressure of the operating hydraulics DT08 PL with high-tip skip (option)
Checking the operating pressure of the hydraulic PTO shaft (option)
6.11 Hydraulics diagram DT08 PL with skip and loader unit (option)
6.12 Legend: hydraulics diagram DT08 PL with skip and loader unit (option)
6.13 Hydraulics diagram DT08 PL with skip, loader unit (option) and hydraulic PTO shaft (option)
6.14 Legend: hydraulics diagram DT08 PL with skip, loader unit (option) and hydraulic PTO shaft (option)
6.15 Hydraulics diagram DT08 PL with high-tip skip (option) and loader unit (option)
6.16 Legend: DT08 PL with high-tip skip (option) and loader unit (option)
6.17 Hydraulics diagram DT08 PL with concrete mixer (option)
6.18 Legend: hydraulics diagram DT08 PL with concrete mixer (option)
7 Electrical system
7.1 Ohmic law (current, voltage, resistance); power
7.2 Measuring equipment, measuring methods
7.3 Electric units
7.4 Fuses
7.5 Diagram DT08 PL
7.6 Legend: diagram DT08 PL
7.7 Engine wiring harness DT08 PL
7.8 Instrument panel wiring harness DT08 PL
7.9 Table of conductors DT08 PL