Format: PDF (Printable Document)
File Language: English
File Pages: 126
File Size: 7.37 MB (Speed Download Link)
Brand: Wacker Neuson
Model: DT05 Track Dumper
Type of Document: Service Manual
$ 45
1 Operation
1.1 Information on this service manual
1. 2 Identification of warnings and dangers
1. 3 Designated use and exemption from liability
1.4 Overall view of vehicle
1.5 Brief description
Definition of operator’s control stand
1.6 Type labels and component numbers
1.7 Maintenance prop
1.8 Maintenance prop for high-tip skip
2 Technical data
2.1 Chassis
2.2 Diesel engine
2.3 Gasoline engine
2.4 Hydraulic system
2.5 Travel gear
2.6 Working hydraulics
2.7 Electrical system
2.8 Skip
2.9 High-tip skip (option)
2.10 High-tip skip (option)
2.11 Loader unit (option)
2.12 Noise levels
2.13 Vibration
2.14 Fuses
2.15 Dimensions model DT05-D with skip
2.16 Dimensions model DT05-D with skip and loader unit (option)
2.17 Dimensions model DT05-D with high-tip skip (option)
2.18 Dimensions model DT05-D with high-tip skip (option)
2.19 Dimensions model DT05-P with skip
2.20 Dimensions model DT05-P with skip and loader unit (option)
2.21 Dimensions type DT05-D with high tip skip (optional)
2.22 Dimensions type DT05-D with high tip skip (optional)
2.23 General tightening torques
Tightening torques for hydraulic screw connections (dry assembly)
Tightening torques for high-resistance threaded fittings
3 Maintenance
3.1 Fluids and lubricants
3.1 Maintenance plan DT05-P (gasoline engine)
3.1 Maintenance plan DT05-D (diesel engine)
3.1 Introduction
3.2 Fuel system
Specific safety instructions
Checking the fuel level
Refueling
Draining fuel (gasoline engine)
Draining fuel (diesel engine)
Stationary fuel pumps
Gasoline specification
Diesel fuel specification
Cleaning the fuel filter cup (gasoline engine)
Cleaning the fuel filter (gasoline engine)
Cleaning the fuel filter (diesel engine)
Replacing the fuel filter element in the tank (diesel engine)
Spark plug (gasoline engine)
3.3 Engine lubrication system
Checking the oil level
Adding engine oil
Drain engine oil
Cleaning/replacing the engine oil filter (diesel engine)
3.4 Air filter
Replacing the filter (gasoline engine)
Replacing the filter (diesel engine)
3.1 Hydraulic system
Specific safety instructions
Checking the hydraulic oil level
Adding hydraulic oil
Drain hydraulic oil
Replacing the hydraulic oil filter cartridge
Important information on the use of biodegradable oil
Checking hydraulic pressure lines
3.2 Tracks
Check track tension
Tightening the tracks
Decreasing track tension
3.3 Electrical system
Specific safety instructions
Servicing and maintenance at regular intervals
Instructions concerning specific components
Alternator
Battery
3.4 General maintenance
Cleaning
General instructions for all areas of the vehicle
Exterior of the vehicle
Engine compartment
Threaded fittings and attachments
Pivots and hinges
3.5 Overview of grease nipples DT05 with skip
3.6 Overview of grease nipples DT05 with high-tip skip (option)
3.7 Overview of grease zerks DT05 with skip and loader unit (option)
3.1 Control log DT05
4 Engine
4.1 Diesel engine overview
4.2 Gasoline engine overview
4.3 Checking and setting valve clearance (diesel engine)
4.4 Checking and setting valve clearance (gasoline engine)
4.5 Checking and adjusting maximum engine speed
4.6 Engine malfunctions
5 Traveling drive
5.1 Hydraulic motor
5.2 Pressure reducing valve
5.3 Test instructions
Travel pressure DT05-D
Checking travel pressure DT05-P
Checking straight-ahead vehicle travel
6 Hydraulic system
6.1 Pump DT05-D
6.2 Pump DT05-P
6.3 Hydraulic control valve DT05 with skip
6.4 Hydraulic control valve DT05 with high-tip skip (option), loader unit (option)
6.5 Test instructions
Checking the operating pressure of the operating hydraulics DT05-D
Checking the operating pressure of the operating hydraulics DT05-P
6.6 Hydraulics diagram DT05-D with skip
6.7 Hydraulics diagram DT05-D with skip (legend)
6.8 Hydraulics diagram DT05-D with high-tip skip (option)
6.9 Hydraulics diagram DT05-D with high-tip skip (option) (legend)
6.10 Hydraulics diagram DT05-D with skip and loader unit (option)
6.11 Legend: hydraulics diagram DT05-D with skip and loader unit (option)
6.12 Hydraulics diagram DT05-P with skip
6.13 Hydraulics diagram DT05-P with skip (legend)
6.14 Hydraulics diagram DT05-P with high-tip skip (option)
6.15 Hydraulics diagram DT05-P with high-tip skip (option) (legend)
6.16 Hydraulics diagram DT05-P with skip and loader unit (option)
6.17 Legend: hydraulics diagram DT05-P with skip and loader unit (option)
7 Electrical system
7.1 Ohm’s law (current, voltage, resistance); power
7.2 Measuring equipment, measuring methods
7.3 Electric units
7.4 Fuses
7.5 DT05-D diagram
7.6 DT05-D diagram (legend)
7.7 DT05-P diagram
7.8 DT05-P diagram (legend)
7.9 Engine wiring harness DT05-D
7.10 Table of conductors DT05-D