Format: PDF (Printable Document)
File Language: English
File Pages: 502
File Size: 59.49 MB (Speed Download Link)
Brand: Case
Model: 521G Touchscreen Wheel Loader
Part No: 92259051
Date: June 2024
Type of Document: Operators Manual
$ 45
On a 521G wheel loader that’s loading trucks, feeding hoppers, or handling stockpiles all day, this operator’s manual is what keeps the touchscreen and control system from becoming expensive guesswork. I use this document to walk new operators through the startup and shutdown logic, what each icon on the display is telling them, and how to spot trouble before it turns into downtime. If the machine refuses to move after startup, for example, this manual helps you verify the right sequence of safety interlocks and screen prompts instead of randomly cycling switches and risking damage.
Applications & Use Cases
FAQ
Q: Can I keep this manual on a tablet in the cab?
A: Yes, that’s ideal—zoom into diagrams, search key terms, and keep your hands cleaner than with a paper copy.
Q: Is it worth printing pages from this manual?
A: Print the startup, shutdown, and daily check pages; laminate them and keep them where operators stage before shift.
Safety Note
Always follow the manual’s prescribed startup checks and lockout procedures before working around the loader’s boom or attachments.
GENERAL INFORMATION
Note to the Owner
Intended use
Electro-magnetic compatibility (EMC)
Metric and Imperial units abbreviations
Product identification
Operator’s manual storage on the machine
Machine orientation
Identification of machine components
SAFETY INFORMATION
Safety rules and signal word definitions
Personal safety
Safety rules
Seat belts
Support strut and service link
Utility safety
Ecology and the environment
Hand signals
Safety signs
CONTROLS AND INSTRUMENTS
Access to operator’s platform
Operator’s seat
Forward controls
Right-hand side controls
Exterior controls
Display
Climate controls
Windows
Internal cab lights
OPERATING INSTRUCTIONS
Commissioning the unit
Starting the unit
Stopping the unit
Moving the unit
TRANSPORT OPERATIONS
Road transport
Recovery transport
WORKING OPERATIONS
Loader operations
MAINTENANCE
General information
Maintenance planning
Daily inspection
Every 10 hours
Every 50 hours
Initial 100 hours
Every 100 hours
Initial 250 hours
Every 250 hours
Every 500 hours
Every 1000 hours
Every 2000 hours
Every 3000 hours
Every 4000 hours
As required
Electrical system
Storage
SPECIFICATIONS
General specifications
Machine specifications and dimensions
Torque
Weight
ACCESSORIES
General accessories
Telematics