Clark S40s, S40, S45s, S45 L, S50s, S50, S55, S60 L KUBOTA LPG Tier0,Tier4-Stage 5 Engine Truck Forklift Index:

SM-1193
CONTENTS
GROUP SA SAFE MAINTENANCE
Section 1 Safety
Section 2 Lifting, Jacking, and Blocking the Truck
Section 3 Towing
GROUP PS PERIODIC SERVICE
Section 1 Maintenance Schedules
Section 2 The Planned Maintenance Program
GROUP 00 ENGINE (LPG KUBOTA TIER-0 / TIER-4)
Section 1 General
Section 2 Check and Maintenance
Section 3 Engine Mechanism
Section 4 Engine Servicing
Section 5 ECM System
Section 6 Diagnosis of ECM
GROUP 01 ENGINE COOLING SYSTEM
Section 1 Engine Cooling System Specifications and Description
Section 2 Engine Cooling System Troubleshooting
Section 3 Engine Cooling System Testing and Maintenance
Section 4 Radiator Removal and Replacement
GROUP 03 INTAKE AND EXHAUST SYSTEM
Section 1 Intake and Exhaust Systems Specifications and Description
Section 2 Intake System Troubleshooting
Section 3 Intake System Service
Section 4 Exhaust Systems
GROUP 06 TRANSMISSION
Section 1 Torque Converter
Section 2 Testing and Adjusting
Section 3 Transmission Specifications
Section 4 Transmission
Section 5 Disassembly and Assembly of the Control Valve
Section 6 Transmission Disassembly and Assembly
Section 7 Transmission Removal and Installation
GROUP 13 ELECTRICAL SYSTEM
Section 1 Cautions for Working on the Electrical System
Section 2 Electrical System Specifications and Features
Section 3 Electrical Circuit Diagram & Assembly of Electrical Component
Section 4 Instrument Pod
Section 5 Electrical Components Specification and Operation
GROUP 20 DRIVE AXLE
Section 1 Introduction
Section 2 Differential Carrier Assembly
Section 3 Drive Axle
Section 4 Troubleshooting
Section 5 Disassembly and Assembly
Section 6 Drive Axle Removal and Installation
GROUP 22 WHEELS AND TIRES
Section 1 Wheels and Tires Specifications and Description
Section 2 Pneumatic Wheels and Tires
GROUP 23 BRAKE SYSTEM
Section 1 Braking / Inching System Specifications and Description
Section 2 Service Brake Troubleshooting
Section 3 Brake / Inching Pedals and Linkages Adjustments
Section 4 Brake Bleeding
Section 5 Brake Valve Service
Section 6 Parking Brake Specification and Description
Section 7 Parking Brake Troubleshooting
GROUP 25 STEERING COLUMN AND GEAR
Section 1 Steering System Specifications and Description
Section 2 Steering System Troubleshooting
Section 3 Steering Column and Component Removal and Replacement
Section 4 Steering System Relief Pressure Check and Adjustment
Section 5 Steering Gear Overhaul
GROUP 26 STEER AXLE
Section 1 Steer Axle Specifications and Description
Section 2 Steer Axle Wheel Bearing Maintenance and Adjustment
Section 3 Steer Axle Removal and Replacement
Section 4 Steer Axle Overhaul
Section 5 Steer Cylinder Removal and Replacement
Section 6 Steer Cylinder Overhaul
GROUP 29 HYDRAULIC SUMP, FILTERS, AND PUMP
Section 1 Main Hydraulic Sump, Filters, and Pump Specifications and Description
Section 2 Main Hydraulic Pump Troubleshooting
Section 3 Main Hydraulic Pump Removal and Installation
Section 4 Hydraulic Pump Overhaul
GROUP 30 HYDRAULIC CONTROL VALVE
Section 1 Operation of Hydraulic Control Valve
Section 2 Hydraulic Circuit
Section 3 Disassembling Hydraulic Valve
Section 4 Assembling Hydraulic Control Valve
Section 5 Hydraulic System Pressure Checks and Adjustments
Section 6 Hydraulic Control Valve Removal and Replacement
Section 7 Testing of Hydraulic Valve
Section 8 EHL Valve Disassembly and Assembly
GROUP 32 TILT CYLINDERS
Section 1 Tilt Cylinder Specifications and Description
Section 2 Tilt Cylinder Checks and Adjustments
Section 3 Tilt Cylinder Removal and Replacement
Section 4 Tilt Cylinder Overhaul
GROUP 34 UPRIGHTS
Section 1 Upright Specifications and Description
Section 2 Troubleshooting
Section 3 Upright Inspection
Section 4 Carriage and Upright Roller Clearance Checks and Shim Adjustments
Section 5 Cylinder Removal, Shimming, Overhaul, and Replacement
Section 6 Upright Chain Inspection, Adjustment, and Replacement
Section 7 Fork and Carriage Removal and Replacement
Section 8 Upright Removal and Replacement
GROUP 38 COUNTERWEIGHT AND CHASSIS
Section 1 Counterweight Specifications and Description
Section 2 Counterweight Removal and Replacement
Section 3 Overhead Guard / Operator’s Cell Removal and Replacement
Section 4 Floorboard, Cowls, and Seat Deck Removal and Replacement
Section 5 Operator’s Seat Removal and Replacement
GROUP 40 NAMEPLATES AND DECALS
Section 1 Nameplates and Decals
Section 2 General Specifications
Section 3 Hydraulic Fitting Tightening Procedure