Clark CGC40, CGC50, CGC55, CGC60, CGC70 PSI 4X Engine Truck Forklift Index:

SM-1058
CONTENTS
GROUP SA SAFE MAINTENANCE
Section 1 Safety
Section 2 Lifting, Jacking, and Blocking the Truck
Section 3 Towing
GROUP PS PERIODIC SERVICE
Section 1 Maintenance Schedules
Section 2 The Planned Maintenance Program
GROUP 00 (L-PSI 4X) ENGINE (LPG – PSI 4X 4.3L)
Section 1 Engine Mechanical
Section 2 Diagnostic Information and Procedures
Section 3 Inspection, Removal and Installation
Section 4 Description and Operation
Section 5 PSI Fuel System
Section 6 Special Tools and Equipment
GROUP 01 COOLING SYSTEM
Section 1 Cooling System Specifications and Description
Section 2 Cooling System Troubleshooting
Section 3 Cooling System Testing and Maintenance
Section 4 Fan Belt Checks, Replacement, and Tensioning
Section 5 Radiator Removal and Replacemant
GROUP 03 INTAKE AND EXHAUST SYSTEM
Section 1 Intake and Exhaust Systems Specifications and Description
Section 2 Intake System Troubleshooting
Section 3 Intake System Service
Section 4 Exhaust Systems
GROUP 06 TRANSAXLE
Section 1 Transaxle Troubleshooting and Checks
Section 2 Transaxle Drain and Refill
Section 3 Transaxle Removal
Section 4 Transaxle Overhaul (H-200 Transmission)
Section 5 Control Valve Replacement and Overhaul
GROUP 12 IGNITION SYSTEM
Section 1 Ignition Specifications and Description
Section 2 Ignition System Troubleshooting
Section 3 Ignition System Inspection, Timing, and Repair
GROUP 13 INSTRUMENT POD
Section 1 Instrument Pod Description and Specifications
Section 2 Instrument Pod Troubleshooting
Section 3 Instrument Pod Removal and Installation
GROUP 14 ELECTRICAL SYSTEM
Section 1 Electrical Specifications and Wiring Diagrams
Section 2 Starter and Battery Troubleshooting
GROUP 20 DRIVE AXLE
Section 1 Axle End Lubrication
Section 2 Axle End Removal
Section 3 Axle End Overhaul
Section 4 Differential Overhaul
GROUP 22 WHEELS AND TIRES
Section 1 Wheels and Tires Specifications and Description
Section 2 Cushion Wheels and Tires
GROUP 23 BRAKE SYSTEM
Section 1 Braking/Inching Specifications and Description
Section 2 Service Brake Troubleshooting
Section 3 Brake / Inching Pedals and Linkages Adjustments
Section 4 Brake System Bleeding
Section 5 Brake Valve Service
Section 6 Disc Brake Inspection and Overhaul
Section 7 Parking Brake Service
GROUP 25 STEERING COLUMN AND GEAR
Section 1 Steering System Specifications and Description
Section 2 Steering System Troubleshooting
Section 3 Steering Column and Component Removal Replacement
Section 4 Steering System Relief Pressure Check and Adjustment
Section 5 Steering Gear Overhaul
GROUP 26 STEER AXLE
Section 1 Steer Axle Specifications and Description
Section 2 Steer Axle Lubrication and Adjustment
Section 3 Steer Axle Removal and Replacement
Section 4 Steer Axle Overhaul
Section 5 Steer Cylinder Removal and Replacement
Section 6 Steer Cylinder Overhaul
GROUP 29 HYDRAULIC SUMP, FILTERS, AND PUMP
Section 1 Hydraulic Sump, Filters, and Pump Specifications and Description
Section 2 Main Hydraulic Pump Troubleshooting
Section 3 Hydraulic Filters and Fluid Maintenance and Change
Section 4 Hydraulic Pump Removal and Replacement
Section 5 Hydraulic Pump Overhaul
GROUP 30 HYDRAULIC CONTROL VALVE / LIFT CIRCUIT
Section 1 Hydraulic Control Valve / Lift Circuit Specifications and Description
Section 2 Hydraulic System Schematic
Section 3 Hydraulic System Troubleshooting
Section 4 Hydraulic System Pressure Checks and Adjustments
Section 5 Hydraulic Control Valve Removal and Replacement
Section 6 Hydraulic Control Valve Overhaul
GROUP 32 TILT CYLINDERS
Section 1 Tilt Cylinder Specifications and Description
Section 2 Tilt Cylinder Checks and Adjustments
Section 3 Tilt Cylinder Removal and Replacement
Section 4 Tilt Cylinder Overhaul
GROUP 34 UPRIGHTS
Section 1 Upright Specifications and Description
Section 2 Troubleshooting
Section 3 Upright Inspection
Section 4 Carriage and Upright Roller Clearance Checks and Shim Adjustments
Section 5 Cylinder Removal, Shimming, Overhaul, and Replacement
Section 6 Upright Chain Inspection, Adjustment, and Replacement
Section 7 Fork and Carriage Removal and Replacement
Section 8 Upright Removal and Replacement
Section 9 CGC 60/70 Upright 10,000 to 20,000 lbs Upright
GROUP 38 COUNTERWEIGHT AND CHASSIS
Section 1 Counterweight Specifications and Description
Section 2 Counterweight Removal and Replacement
Section 3 Overhead Guard / Operator’s Cell Removal and Replacement
Section 4 Floorboard, Cowl Covers, Radiator Cover, and Seat Deck Removal and Replacement
Section 5 Operator’s Seat Removal and Replacement
GROUP 40 SPECIFICATIONS
Section 1 Nameplates and Decals
Section 2 General Specifications
Section 3 Hydraulic Fitting Tightening Procedure