Format: PDF (Printable Document)
File Language: English
File Pages: 677
File Size: 56.58 MB (Speed Download Link)
Brand: Clark
Model: SE20, SE25, SE30s, SE30, SE35 Forklift
Book No: SM1322
Part No: 8178208
Type of Document: Service Manual
$ 40
SM-1322
Contents
Group SA Safe Maintenance
Section 1 Safety
Section 2 Lifting, Jacking, and Blocking
Section 3 Towing
Group PS Periodic Service
Section 1 Maintenance Schedule
Section 2 Planned Maintenance
Section 3 The PM Inspection Form
Group 12 Battery
Section 1 Battery Service
Section 2 Lithium-Ion Battery
Section 3 Lithium-Ion Battery Charger
Group 13 Wiring, Switches, and Instruments
Section 1 Schematic Electric Circuit Diagrams
Section 2 General Electrical Service Tips
Section 3 Wiring and Cables
Section 4 Switches and Sensors
Section 5 Instrument Panel
Group 16 Electrical Motors
Section 1 Motor Specifications and Descriptions
Section 2 Drive Motor Overhaul
Section 3 Pump Motor Overhaul
Group 17 Electrical Contactors
Section 1 Contactors Specifications and Overhaul
Group 19 Motor Controls
Section 1 Controller Installation
Section 2 Traction Controller
Section 3 Pump Controller
Section 4 Handset
Section 5 Control Troubleshooting
Section 6 GEX Factory Control Settings
Group 20 Drive Axle
Section 1 Specification and Description of Drive Axle
Section 2 Troubleshooting of Wheel Drive Axle
Section 3 General Operation of Drive Axle
Section 4 Disassembly and Reassembly of Drive Axle
Section 5 Disassembly and Reassembly of Wheel Assembly
Section 6 Adjustment
Section 7 Drive Axle Mounting
Group 22 Wheels and Tires
Section 1 Wheels and Tires Specifications and Description
Section 2 Pneumatic Wheels and Tires
Group 23 Brake System
Section 1 Brake System Specifications and Descriptions
Section 2 Service Brake Troubleshooting
Section 3 Brake Pedal Linkage & Adjustments
Section 4 Brake Bleeding
Section 5 Pedal and Master Cylinder Service (Removal, Replacement, and Adjustment)
Section 6 Parking Brake Service
Group 25 Steering Column and Gear
Section 1 Steering System Specifications and Description
Section 2 Steering System Troubleshooting
Section 3 Steering Column and Component Removal and Replacement
Section 4 Steering System Relief Pressure Check and Adjustment
Section 5 Steering Gear Overhaul
Group 26 Steering Axle
Section 1 Steering Axle Specifications and Description
Section 2 Steering Axle Wheel Bearing Maintenance and Adjustment
Section 3 Steering Axle Removal and Replacement
Section 4 Steering Axle Overhaul
Section 5 Steering Cylinder Removal and Replacement
Section 6 Steer Cylinder Overhaul
Section 7 Pivot-Turn Steering Axle Maintenance
Group 29 Hydraulic Sump, Filters, and Pump
Section 1 Main Hydraulic Sump, Filters, and Pump Specifications and Description
Section 2 Main Hydraulic Pump Troubleshooting
Section 3 Main Hydraulic Removal and Installation
Section 4 Main Hydraulic Pump Overhaul
Group 30 Hydraulic Control Valve / Lift Circuit
Section 1 Hydraulic Control Valve / Lift Circuit Specifications and Description
Section 2 Hydraulic Schematic
Section 3 Hydraulic System Troubleshooting
Section 4 Hydraulic System Pressure Checks and Adjustments
Section 5 Hydraulic Control Valve Removal and Replacement
Section 6 Hydraulic Control Valve (MCV) Disassembly and Assembly
Section 7 EHL Valve Disassembly and Assembly
Group 32 Tilt Cylinders
Section 1 Tilt Cylinder Specifications and Description
Section 2 Tilt Cylinder Checks and Adjustments
Section 3 Tilt Cylinder Removal and Replacement
Section 4 Tilt Cylinder Overhaul
Group 34 Uprights
Section 1 Upright Specifications and Description
Section 2 Troubleshooting
Section 3 Upright Inspection
Section 4 Carriage and Upright Roller Clearance Checks and Shim Adjustments
Section 5 Cylinder Removal, Shimming, Overhaul, and Replacement
Section 6 Upright Chain Inspection, Adjustment, and Replacement
Section 7 Fork and Carriage Removal and Replacement
Section 8 Upright Removal and Replacement
Group 38 Counterweight and Chassis
Section 1 Counterweight Specifications and Description
Section 2 Counterweight Removal and Installation
Section 3 Overhead Guard Removal and Installation
Section 4 Floor Plate, Seat and Seat Deck Removal and Installation
Group 40 Specifications
Section 1 Nameplate and Decals
Section 2 General Specifications
Section 3 Hydraulic Fitting Tightening Procedure