Clark L20, L25, L30, L33, L35 D Xinchai Engine Forklift Index:

SM-1143
CONTENTS
GROUP SA – SAFE MAINTENANCE
SECTION 1 – SAFETY
SECTION 2 – LIFTING, JACKING, AND BLOCKING THE TRUCK
SECTION 3 – TOWING
GROUP PS – PERIODIC SERVICE
SECTION 1 – MAINTENANCE SCHEDULES
SECTION 2 – THE PLANNED MAINTENANCE PROGRAM
GROUP 00 – DIESEL ENGINE (XINCHAI G3/J4)
SECTION 1 – OVERVIEW
SECTION 2 – USE OF THE ENGINE
SECTION 3 – RUNNING IN PROCESS
SECTION 4 – TECHNICAL MAINTENANCE
SECTION 5 – ADJUSTMENT
SECTION 6 – STRUCTURE
SECTION 7 – SCHEMATIC SYSTEM DIAGRAMS
SECTION 8 – TROUBLESHOOTING
SECTION 9 – ECU FAULT CODES
GROUP 01 – ENGINE COOLING SYSTEM
SECTION 1 – ENGINE COOLING SYSTEM SPECIFICATIONS AND DESCRIPTION
SECTION 2 – ENGINE COOLING SYSTEM TROUBLESHOOTING
SECTION 3 – ENGINE COOLING SYSTEM TESTING AND MAINTENANCE
SECTION 4 – ENGINE COOLING SYSTEM AND ALTERNATOR BELT SERVICE
SECTION 5 – RADIATOR REMOVAL AND REPLACEMENT
GROUP 03 – INTAKE AND EXHAUST SYSTEM
SECTION 1 – INTAKE AND EXHAUST SYSTEM SPECIFICATIONS AND DESCRIPTION
SECTION 2 – INTAKE SYSTEM TROUBLESHOOTING
SECTION 3 – INTAKE SYSTEM SERVICE
SECTION 4 – EXHAUST SYSTEMS
GROUP 07 – TRANSMISSION
SECTION 1 – OVERVIEW AND INTRODUCTION TO THE STRUCTURE
SECTION 2 – MATTERS REQUIRING ATTENTION IN INSTALLING AND USING
SECTION 3 – MARKING OF OIL PRESSURE MEASUREMENT POSITION
SECTION 4 – FAULT CAUSE AND TROUBLESHOOTING
SECTION 5 – TRANSMISSION INSTALL
GROUP 13 – ELECTRICAL SYSTEM
SECTION 1 – CAUTIONS FOR WORKING ON THE ELECTRICAL SYSTEM
SECTION 2 – SPECIFICATIONS AND FEATURES ELECTRICAL SYSTEM
SECTION 3 – ELECTRICAL CIRCUIT DIAGRAM & ELECTRICAL PARTS ARRANGEMENT
SECTION 4 – INSTRUMENT PANEL
SECTION 5 – ELECTRICAL COMPONENTS SPECIFICATION AND OPERATION
GROUP 21 – DRIVE AXLE
SECTION 1 – DRIVE AXLE MOUNTING
SECTION 2 – EXPLODED VIEW
SECTION 3 – SYSTEM DIAGNOSIS
GROUP 22 – WHEELS AND TIRES
SECTION 1 – WHEELS AND TIRES SPECIFICATIONS AND DESCRIPTIONS
SECTION 2 – PNEUMATIC WHEELS AND TIRES
GROUP 23 – BRAKE SYSTEM
SECTION 1 – BRAKING / INCHING SYSTEM SPECIFICATIONS AND DESCRIPTION
SECTION 2 – SERVICE BRAKE TROUBLESHOOTING
SECTION 3 – BRAKE/INCHING PEDALS AND LINKAGES ADJUSTMENTS
SECTION 4 – BRAKE SYSTEM BLEEDING
SECTION 5 – BRAKE / INCHING LINE SERVICE
SECTION 6 – PARKING BRAKE SERVICE
GROUP 25 – STEERING COLUMN AND GEAR
SECTION 1 – STEERING SYSTEM SPECIFICATIONS AND DESCRIPTION
SECTION 2 – STEERING SYSTEM TROUBLESHOOTING
SECTION 3 – STEERING COLUMN AND COMPONENT REMOVAL AND REPLACEMENT
SECTION 4 – STEERING SYSTEM RELIEF PRESSURE CHECK AND ADJUSTMENT
SECTION 5 – STEERING GEAR OVERHAUL
GROUP 26 – STEER AXLE
SECTION 1 – STEER AXLE SPECIFICATIONS AND DESCRIPTION
SECTION 2 – STEER AXLE REMOVAL AND REPLACEMENT
SECTION 3 – STEER AXLE OVERHAUL
SECTION 4 – STEER CYLINDER REMOVAL AND REPLACEMENT
SECTION 5 – STEER CYLINDER OVERHAUL
GROUP 29 – HYDRAULIC SUMP, FILTERS, AND PUMP
SECTION 1 – HYDRAULIC SUMP, FILTERS, AND PUMP SPECIFICATIONS AND DESCRIPTION
SECTION 2 – MAIN HYDRAULIC PUMP TROUBLESHOOTING
SECTION 3 – HYDRAULIC FILTERS AND FLUID MAINTENANCE AND CHANGE
SECTION 4 – HYDRAULC PUMP REMOVAL AND REPLACEMENT
GROUP 30 – HYDRAULIC CONTROL VALVE / LIFT CIRCUIT
SECTION 1 – HYDRAULIC CONTROL VALVE / LIFT CIRCUIT SPECIFICATIONS AND DESCRIPTION
SECTION 2 – HYDRAULIC SYSTEM SCHEMATIC
SECTION 3 – HYDRAULIC SYSTEM TROUBLESHOOTING
SECTION 4 – HYDRAULIC SYSTEM PRESSURE CHECK
SECTION 5 – HYDRAULIC CONTROL VALVE REMOVAL AND REPLACEMENT
GROUP 32 – TILT CYLINDERS
SECTION 1 – TILT CYLINDER SPECIFICATIONS AND DESCRIPTION
SECTION 2 – TILT CYLINDER CHECKS AND ADJUSTMENTS
SECTION 3 – TILT CYLINDER REMOVAL AND REPLACEMENT
SECTION 4 – TILT CYLINDER OVERHAUL
GROUP 34 – UPRIGHTS
SECTION 1 – UPRIGHT SPECIFICATIONS AND DESCRIPTION
SECTION 2 – TROUBLESHOOTING
SECTION 3 – UPRIGHT INSPECTION
SECTION 4 – CARRIAGE AND UPRIGHT ROLLER CLEARANCE CHECKS AND SHIM ADJUSTMENTS
SECTION 5 – CYLINDER REMOVAL, SHIMMING, OVERHAUL, AND REPLACEMENT
SECTION 6 – UPRIGHT CHAIN INSPECTION, ADJUSTMENT, AND REPLACEMENT
SECTION 7 – FORK AND CARRIAGE REMOVAL AND REPLACEMENT
SECTION 8 – UPRIGHT REMOVAL AND REPLACEMENT
GROUP 38 – COUNTERWEIGHT AND CHASSIS
SECTION 1 – COUNTERWEIGHT SPECIFICATIONS AND DESCRIPTION
SECTION 2 – COUNTERWEIGHT REMOVAL AND REPLACEMENT
SECTION 3 – OVERHEAD GUARD / OPERATOR’S CELL REMOVAL AND REPLACEMENT
SECTION 4 – FLOOR PLATE, SEAT DECK, HOOD, COVER REMOVAL AND REPLACEMENT
GROUP 40 – SPECIFICATIONS
SECTION 1 – NAMEPLATES AND DECALS
SECTION 2 – GENERAL SPECIFICATIONS
SECTION 3 – HYDRAULIC FITTING TIGHTENING PROCEDURE