Clark C500 Y 950 CH Forklift Index:

Service Manual SM-580
PICTORIAL INDEX
TABLE OF CONTENTS
INTRODUCTION
PM – PLANNED MAINTENANCE PROGRAM
00 ENGINE
Section 1 Troubleshooting
Section 2 Cummins LTA-IO-C325 Diesel Engine Removal
01 COOLING SYSTEM
Section 1 Troubleshooting
Section 2 Radiator Removal
Section 3 Cooling System Testing and Maintenance
Section 4 Radiator Repair
02 FUEL SYSTEM
Section 1 Troubleshooting
Section 2 Air Induction System
Section 3 Accelerator Linkage
06 TRANSMISSION
Section 1 Troubleshooting
Section 2 Transmission Stall Test
Section 3 Transmission Removal
Section 4 Torque Converter Removal
Section 5 Drive Gear Replacement
Section 6 Linkage and Controls
Section 7 Transmission Filter
12 BATTERY & ELECTRICAL CHECKS
Section 1 Battery & Electrical Checks
14 ELECTRICAL WIRING & WIRING DIAGRAMS
Section 1 Troubleshooting
Section 2 Electrical Wiring & Wiring Diagrams
20 DRIVE AXLE
Section 1 Troubleshooting
Section 2 Drive Axle Disassembly
21 UNIVERSAL JOINT
Section 1 Troubleshooting
Section 2 U-Joint Removal & Repair
22 TIRES & WHEELS
Section 1 Tire & Wheel Safety
Section 2 Tires & Wheels
23 PARKING BRAKE
Section 1 Troubleshooting
Section 2 Parking Brake
Section 3 Parking Brake Head
24 SERVICE BRAKE
Section 1 Troubleshooting
Section 2 Service Brake System
Section 3 Service Brake Head
25 STEERING
Section 1 Troubleshooting
Section 2 Steer Column & Gear Removal
Section 3 Steer Gear Overhaul
26 STEER AXLE & CYLINDER
Section 1 Troubleshooting
Section 2 Steer Axle Removal
Section 3 Dual Steer Cylinder Removal
Section 4 Dual Steer Cylinder Overhaul
Section 5 Single Steer Cylinder Removal
Section 6 Single Steer Cylinder Overhaul
Section 7 Dual Steer Cylinder Axle Overhaul
Section 8 Steer Wheel Bearing Adjustment & Replacement
29 HYDRAULIC SUMP, FILTERS & PUMPS
Section 1 Hydraulic Filters
Section 2 Hydraulic Pumps Removal
30 HYDRAULIC VALVES & LIFT CIRCUIT
Section 1 Troubleshooting
Section 2 Hydraulic System
Section 3 Hydraulic Valve Controls
32 TILT CYLINDERS
Section 1 Tilt Cylinder Removal & Reinstallation
34 UPRIGHT
Section 1 Troubleshooting
Section 2 Upright Removal
Section 3 Top Pick-up Removal
Section 4 Lift Cylinder Removal
Section 5 Cylinder Overhaul
Section 6 Lift Chain Inspection, Lubrication and Replacement
37 COUNTERWEIGHTS
Section 1 Counterweight Removal and Installation
39 DECALS
Section 1 Decal Replacement
40 SPECIFICATIONS
Section 1 General Specifications
Section 2 PM Inspection & Daily Inspection Forms
Section 3 Recommended Lubricants & Lubricant Specifications
Section 4 Lubricants & Shop Supplies
56 EXTENDABLE LIFT FRAME
Section 1 Extendable Lift Frame Maintenance and Repair