Clark C60, C70, C75, C80 D and C60, C70, C75 L Forklift Index:

SM 751
CONTENTS
GROUP SA SAFE MAINTENANCE
Safety
Lifting, Jacking, and Blocking the Truck
Towing
GROUP PS PERIODIC SERVICE
Maintenance Schedules
The Planned Maintenance Program
GROUP 00 (D-IVECO) DIESEL ENGINE
GENERAL SPECIFICATIONS
Fuel
DUTY – INDUSTRIAL APPLICATION
OVERHAUL AND TECHNICAL SPECIFICATIONS
TOOLS
APPENDIX
Engine Replacement
GROUP 00(L) ENGINE (GM V6 4.3L)
ENGINE REMOVAL AND REPLACEMENT
4.3 LITER V6 ENGINE REPAIR PROCEDURES
COOLING SYSTEM
GROUP 01 ENGINE COOLING SYSTEM
Engine Cooling System Specifications and Description
Engine Cooling System Troubleshooting
Engine Cooling SystemTesting and Maintenance
Radiator Removal and Replacemant
GROUP 02(LP-TIER3) MI-07 LP SYSTEM (GM V6 4.3)
REGULATORY COMPLIANCE
LPG SYSTEM OVERVIEW
SPECIFICATIONS
RECOMMENDED MAINTENANCE
INSTALLATION PROCEDURES
TESTS AND ADJUSTMENTS
BASIC TROUBLESHOOTING
ADVANCED DIAGNOSTICS
PARTS DESCRIPTION
GROUP 02 (GM-TIER4) PSI FUEL SYSTEM (GM V6 4.3)
General Information
Maintenance
LPG Fuel System
GASOLINE Fuel System
Fuel System Diagnosis
Electrical Section
Definitions
GROUP 03 INTAKE AND EXHAUST SYSTEM
Intake and Exhaust Systems Specifications and Description
Intake System Troubleshooting
Intake System Service
Exhaust Systems
GROUP 06TRANSMISSION 3WG-116 (Old T/M)(for DIESEL TRUCK)
LAYOUT 3WG-116
DISASSEMBLY
REASSEMBLY
AEB Setting of T/M controller clutch & INCHING calibration
TROUBLESHOOTING
GROUP 07 TRANSMISSION 3WG-94EC (New T/M) (for DIESEL TRUCK)
LAYOUT 3WG-94EC
Measuring Points And Connections
Disassembly
Reassembly
Transmission Removal and Installation
GROUP 08 TRANSMISSION 􀁏T12313 MODEL) (FOR LPG TRUCK)
DISASSEMBLY
DISASSEMBLY AND REASSEMBLY OF 1st AND 2nd CLUTCH
DISASSEMBLY AND REASSEMBLY OF 3rd CLUTCH
DISASSEMBLY AND REASSEMBLY OF FORWARD AND REVERSE CLUTCHES
REGULATOR VALVE DISASSEMBLY AND REASSEMBLY
CLEANING AND INSPECTION
TROUBLESHOOTING PROCEDURES
TRANSMISSION CONTROLLER
TRANSMISSION REMOVAL AND INSTALLATION
GROUP 13 ELECTRICAL SYSTEM
Cautions for working on the electrical system
Electrical system Specifications and features
Electrical Circuit Diagram & Electrical Parts Arrangement
Instrument Pod
Air Conditioning System (Option)
GROUP 20DRIVE AXLE (for Diesel truck)
System Operation
Drive Axle
Problem and Cause
Drive Axle Disassembly and Reassembly
Transmission Removal and Installation
GROUP 21 (L) DRIVE AXLE (for LPG truck)
System Operation
Differential Carrier Assy
Drive Axle
Problem and Cause
Disassembly and Reassembly of Drive Axle
Transmission Removal and Installation
GROUP 22 WHEELS AND TIRES
Wheels and Tires Specifications and Description
Pneumatic Wheels and Tires
GROUP 23 BRAKE SYSTEM
Braking / Inching System Specifications and Description
Service Brake Troubleshooting
Brake/Inching Pedals and Linkages Adjustments
Brake System Bleeding
Brake Valve Service
Parking Brake Service
GROUP 25 STEERING COLUMN AND GEAR
Steering System Specifications and Description
Steering System Troubleshooting
Steering Column and Component Removal and Replacement
Stering System Relief Pressure Check and Adjustment
Steering Gear Overhaul
GROUP 26 STEER AXLE
Steer Axle Specifications and Description
Steer Axle Wheel Bearing Maintenance and Adjustment
Steer Axle Removal and Replacement
Steer Axle Overhaul
Steer Cylinder Removal and Replacement
Steer Cylinder Overhaul
GROUP 29 HYDRAULIC SUMP, FILTERS, AND PUMP
Main Hydraulic Sump, Filters, and Pump Specifications and Description
Main Hydraulic Pump Troubleshooting
Main Hydraulic Removal and Installation
GROUP 30 HYDRAULIC CONTROL VALVE (HUSCO)
Hydraulic Control Valve/Lift Circuit Specifications and Description
Hydraulic Schematic
Hydraulic System Troubleshooting
Hydraulic System Pressure Checks and Adjustments
Hydraulic Control Valve Removal and Replacement
Hydraulic Control Valve Overhaul
GROUP 31 Hydraulic Control Valve (Daesung Nachi)
Operation of Hydraulic Control Valve
Hydraulic Circuit
Disassembling Hydraulic Valve
Assembling Hydraulic Control Valve
Testing Hydraulic Valve
GROUP 32 TILT CYLINDERS
Tilt Cylinder Specifications and Description
Tilt Cylinder Checks and Adjustments
Tilt Cylinder Removal and Replacement
Tilt Cylinder Overhaul
GROUP 34 UPRIGHTS
Upright Specifications and Description
Troubleshooting
Upright Inspection
Carriage and Upright Roller Clearance Checks and Shim Adjustments
Cylinder Removal, Shimming, Overhaul, and Replacement
Upright Chain Inspection, Adjustment, and Replacement
Fork and Carriage Removal and Replacement
Upright Removal and Replacement
GROUP 38 COUNTERWEIGHT AND CHASSIS
Counterweight Specifications and Description
Counterweight Removal and Replacement
Overhead Guard/Operator’s Cell Removal and Replacement
Floorboard, Cowls, and Seat Deck Removal and Replacement
Operator’s Seat Removal and Replacement
GROUP 40 SPECIFICATIONS
Nameplates and Decals
General Specifications
Hydraulic Fitting Tightening Procedure