Clark C500-912 2nd Rev. Forklift Index:

1. ELECTRIC TRUCK BATTERY – REMOVAL & REPLACEMENT …………….
2. SCR CONTROL (ACCELERATION) iMS I 2Ms E LINKAGE CHECK G
ADJUSTMENT PROCEDURES ……………………………….
ELECTRIC DRIVE MOTOR (BRAKE) CUT-OFF SWITCH CHECK E
ADJUSTMENT PROCEDURES ……………………………….
3. 150 & 300 AMPERE EV-1 CONTROL CONTACTOR …………………..
4. BASIC ELECTRIC CHECKS …………………………………..
EV-1 COMPONENT IDENTIFICATION ……………………………
CHECKING EV-1 SCR COMPONENTS …………………………….
TROUBLE SHOOTING EV-1 SCR SYSTEM …………………………
EV-1 SCHEMATIC BREAKDOWN ………………………………..
INITIAL ADJUSTMENT PROCEDURES for EV-1 NUMBER ONE CARD
SERVICE REPLACEMENT …………………………………
5. BRAKE PEDAL FREE TRAVEL (Cylinder By-Pass Port) CHECK E
ADJUSTMENT PROCEDURES ……………………………….
6. STEERING ADJUSTMENTS ……………………………………
STEERING WHEEL BEARING CLEAN, REPACK/ADJUST 0..000…..0….0.C
POWER STEER.ING SYSTEM PRESSURE CHECKS 0………….0……0.0e
POWER STEERING MOTOR REMOVAL & REPLACEMENT
7. HYDRAULIC SYSTEM
8. ACCUMULATOR CHARGING PROCEDURES 00.
9. TILT CYLINDER DRIFT TEST
10. 4 & 6 ROLLER CARRIAGE CHECK & ADJUSTMENT PROCEDURES ……….. 34
UPRIGHT ROLLER CHECK G ADJUSTMENT PROCEDURES ……………… 34
UPRIGHT LIFT CHAIN CHECK & ADJUSTMENT PROCEDURES ………….. 34
TILT CYLINDER ADJUSTMENTS ………………………………. 34
BLEEDING COMPOUND LIFT CYLINDERS ………………………… 34
UPRIGHT DOWN DRIFT TEST ………………………………… 34
LIFT CHAIN ADJUSTMENT ….. ..O………………O………T …. 34
TRIPLE STAGE CARRIAGE ADJUSTMENT ………………………… 34
TRIPLE STAGE UPRIGHT ADJUSTMENT …………………………. 34

11. MAIN HYDRAULIC
PROCEDURES
12. ELECTRIC DRIVE
& ADJUSTMENT PROCEDURES ……………………………..
GENERAL MOTOR MAINTENANCE ……………………………….
HYDRAULIC PUMPS & MOTORS REMOVAL & REPLACEMENT …………….
DRIVE MOTOR BRUSH REMOVE/REPLACE …………………………
DRIVE MOTOR REMOVAL & INSTALLATION ……………………….
BRAKE DRUM REMOVAL ……………………………………..
DRIVE UNIT …………………………………………….
AXLE ENDS ……………………………………………..
WHEELS & TIRES …………………………………………
SERVICE BRAKES …………………………………………
BLEEDING BRAKE SYSTEM …………………………………..
SEAT BRAKE & LINKAGE CHECK & ADJUSTMENT PROCEDURES …………
HYDRAULIC SYSTEM CHECKS …………………………………