Format: PDF (Printable Document)
File Language: English
File Pages: 419
File Size: 50.27 MB (Speed Download Link)
Brand: Clark
Model: TW125, TW235 Forklift
Book No: PMA334
Type of Document: Planned Maintenance and Adjustment Procedure Manual
$ 40
# TW-125 and TW-235
## 1. UPRIGHT
– Standard & Hi-Lo Carriage Rollers Check & Adjustments
– Standard & Hi-Lo Rollers
– Lift Chains
– Bleeding Compound Lift Cylinders
– Downdrift Test
– Full Free Lift Triple Stage Operational Checks & Adjustments
– Carriage Chain Adjustments
– Load Testing
– Lift Cylinder & Tilt Cylinder Drift Tests
– Carriage Roller Check & Adjustments
– Full Free Lift Triple Stage Roller
## 2. Parking Brake Test & Adjustment Procedures
– Parking Brake Switch
## 3. Brake Pedal Free Travel
## 4. Brake Pedal Switch
## 5. TILT CYLINDER – Drift Test
– Yoke Check & Adjustment Procedures
## 6. Service Brake Bleeding Procedure
## 7. Drive Unit Service Procedures
## 8. Drive Wheels
– Drive Wheels with Pneumatic Tires
– Drive Wheels with Cushion or Solid Tires
## 9. Drive Motors Commutator Check Chart
## 10. CONTACTORS
– Power Steering
– Recommended Tools
– Pump Contactor Interlocks
– FA & RB, RA & RB, 1A-A & 1A-B Contactors
– Check SCR Components
– Check Battery Polarity & Voltage
– Check Truck Polarity
– Schematic Breakdown TW-125
– Schematic Breakdown TW-235
– Troubleshooting Flow Charts
## 11. Steer Wheels
– Steer Wheels with Pneumatic Tires
– Steer Wheels with Cushion or Solid Tires
## 12. Steer Fork Wheel Bearing Service Procedure
## 13. Hydraulic Sump Reservoir Service Procedures
## 14. Steer Fork Bearing Service Procedure
## 15. Pump Motor Operating Switch
## 16. Hydraulic System Filter Service
## 17. Battery Service Procedures
– How to Remove & Install the Truck Battery
## 18. Accelerator Linkage
– IMS & 2MS
– Speed Potentiometer
—
# TW-125 Only
## 19. Hydraulic System
– Pressure Checks & Adjustments
– Hydraulic System Schematic
– Lift and Tilt Circuit Diagram
## 20. Pump Motor Service Instructions
## 21. Steering Chain Check & Adjustments
## 24. Hydraulic Accumulator Service Instructions
—
# TW-235 Only
## 19. Hydraulic System
– Pressure Checks & Adjustments
– Hydraulic System Schematic
– Lift and Tilt Circuit Diagram
## 20. Pump Motor Service Instructions
## 21. Power Steering Check & Adjustments
## 22. Power Steering System Pressure Check & Adjustment
## 23. Power Steering Pump Motor Service Instructions
## 24. Hydraulic Accumulator Service Instructions