Clark GPX, DPX 30, 35, 40, 40S, 50, 55 Forklift Index:

CONTENTS
INTRODUCTION
SAFETY
PLANNED MAINTENANCE
00 ENGINES
00-01 ENGINE REMOVAL AND REPLACEMENT
00-02 PERKINS WORKSHOP MANUAL – GAS/LPG ENGINES
00-03 PERKINS WORKSHOP MANUAL – DIESEL ENGINES
01 COOLING SYSTEM
01-01 TOUBLESHOOTING
01-02 COOLING SYSTEM TESTING AND MAINTENANCE
01-03 FAN BELT REPLACEMENT
01-04 RADIATOR REMOVAL
02 FUEL SYSTEM
02-01 FUEL PUMP PRESSURE TEST (GAS ONLY)
02-02 THE IMPCO LPG FUEL SYSTEM
02-03 CARBURETOR OVERHAUL
02-04 VELOCITY GOVERNOR OVERHAUL
02-05 REMOVAL OF IMPCO VAPORIZING SYSTEM
06 TRANSMISSION
06-01 TRANSMISSION CHECKS
06-02 TRANSMISSION DRAIN AND REFILL
06-03 TRANSMISSION REMOVAL
06-04 TRANSMISSION OVERHAUL
14 ELECTRICAL SYSTEM
14-01 WIRING COLOR CODES
14-02 WIRING DIAGRAMS
14-03 ELECTRICAL CHECKS
20 DRIVE AXLE
20-01 AXLE END LUBRICATION
20-02 AXLE END REMOVAL
20-03 AXLE ENDS OVERHAUL
20-04 DIFFERENTIAL OVERHAUL
22 WHEELS AND TIRES
22-01 LIFTING, JACKING, AND BLOCKING
22-02 WHEELS AND TIRES MOUNTING
23 BRAKING/INCHING SYSTEM
23-01 BRAKING/INCHING SYSTEM DESCRIPTION AND TROUBLESHOOTING
23-02 BRAKE AND INCHING SYSTEM BLEEDING
23-03 BRAKE AND INCHING PEDAL ADJUSTMENT
23-04 MASTER CYLINDER OVERHAUL
23-05 POWER BOOSTER ASSEMBLY OVERHAUL
23-06 CALIPER AND DISK INSPECTION AND OVERHAUL
23-07 PARKING BRAKE
25 STEERING COLUMN AND GEAR
25-01 TROUBLESHOOTING
25-02 STEERING COLUMN AND GEAR REMOVAL
25-03 CHAR-LYNN STEERING CONTROL UNIT (STEERING GEAR)
26 STEER AXLE
26-01 STEER AXLE SPECIFICATIONS AND DESCRIPTION
26-02 STEER AXLE LUBRICATION AND ADJUSTMENT
26-03 STEER AXLE REMOVAL AND REPLACEMENT
26-04 STEER AXLE OVERHAUL
26-05 STEER CYLINDER REMOVAL AND REPLACEMENT
26-06 STEER CYLINDER OVERHAUL
29 HYDRAULIC SUMP, FILTERS, AND PUMP
29-01 HYDRAULIC SUMP AND FILTERS
29-02 HYDRAULIC PUMP (VANE TYPE) TROUBLESHOOTING AND OVERHAUL
30 HYDRAULIC VALVE/ LIFT CIRCUIT
30-01 HYDRAULIC SYSTEM PRESSURE CHECK
30-02 HYDRAULIC VALVE TROUBLESHOOTING AND OVERHAUL
30-03 HYDRAULIC VALVES
30-04 HYRAULIC SCHEMATIC
32 TILT CYLINDERS
32-01 TILT CYLINDER REMOVAL AND REPLACEMENT
32-02 TILT CYLINDER OVERHAUL
32-03 TILT LOCK VALVE
34 UPRIGHTS
34-01 TROUBLESHOOTING AND VISUAL INSPECTION
34-02 OPERATIONAL CHECKS
34-03 CARRIAGE CHECK AND ADJUSTMENT
34-04 UPRIGHT CHECK AND ADJUSTMENT
34-05 CYLINDER REPAIR
34-06 LIFT CHAIN MAINTENANCE
34-07 UPRIGHT REMOVAL AND REPLACEMENT
38 COUNTERWEIGHTS
38-01 COUNTERWEIGHT REMOVAL AND INSTALLATION
40 SPECIFICATIONS
40-01 NAMEPLATE AND DECALS
40-02 GPX 30/50 GENERAL SPECIFICATIONS
40-03 PM INSPECTION AND DRIVER’S DAILY INSPECTION FORMS
40-04 LUBRICANTS AND SHOP SUPPLIES
40-05 LUBRICATION INTERVALS