Clark P465, PF40 Planned Maintenance and Adjustment Procedures Manual (PMA425)

These Clark P465 and PF40 electric trucks usually spend their lives loading pallets in warehouses, docks, and tight indoor aisles. This Planned Maintenance and Adjustment Procedures Manual helps you stay ahead of breakdowns by laying out when and how to service the truck, and how to fine‑tune key settings. If, for example, you’ve got a unit that’s losing drive power halfway through a shift, this is the book you use to trace whether it’s a maintenance issue—like neglected lubrication or a misadjusted component—before you start throwing parts at it.

Applications & Use Cases

Plan routine services so you don’t miss critical lube points, inspections, or battery care.
Verify and adjust linkages, brakes, and controls after component replacement or heavy use.
Trace performance issues back to missed maintenance, helping you decide what to check first.
Confirm lubrication types and intervals so you’re not guessing at grease or oil selection.
Document work performed to keep a clear maintenance history for each truck in the fleet.

FAQ

Q: Is this manual useful if I just do basic servicing?

A: Yes, it gives you the sequence and checks so basic servicing is done correctly and consistently.

Q: Can I use a printed copy in the shop?

A: Absolutely; many techs print the pages they need and keep them at the truck to mark notes or grease points.

Safety Note

Always lock out the truck and secure raised components before performing any maintenance or adjustments.

Clark P465, PF40 Index:

Planned Maintenance Procedures
Lubricatien Charts & Specifications
E Lectric Truck Bat tery
Electric Drive Motor (Brake) Cutoff *witch
Electric Motor Maintenance
Electrical Contactors
Type H. 3. Contactors
SCR Control Troubleshooting
SCR Panel Component Identi fication
Checking H.B. SCR Components
Drive Unit
Drive Wheel & Tire
Brake
Hydraulic Sump Tank
Hydraulic Sys tem Pressure Checks
Decals – Plates
Truck Specifications
— Test Cable Data
Commutator Check Chart
PM Inspection & Drivers Daily Inspection Forms
PM Safety & PM Cautions
Lubrication Specifications & Recommendations
Lubrication Chart Key