Clark EV T100 Control ET206 Troubleshooting Index:

About this Class ………………………………………………………………………… 3
About Safety ………………………………………………………………………………. 4
Definitions ………………………………………………………………………………. 5
Getting Started …………………………………………………………………………. 5
Section 1. Test Drive The Truck …………………………………………………. 6
Section 2. Engine Checks …………………………………………………………… 8
Carbuator Adjustments ……………………………………………………. 8
Governor Adjustments ……………………………………………………… 10
Stall Tests ………………………………………………………………………. 10
Section 3. Cleaning and Lubrication ………………………………………… 11
Air Cleaning ……………………………………………………………………. 11
Lubrication ……………………………………………………………………… 11
Section 4. Engine Lubrication ……………………………………………………. 13
Engine oil and Filter ………………………………………………………… 13
Section 5. Cooling System ………………………………………………………….. 15
Coolant ……………………………………………………………………………. 15
Pressure Testing ………………………………………………………………. 16
Belt Adjustment ……………………………………………………………….. 16
Section 6. Fuel System ………………………………………………………………. 18
LPG Tank ………………………………………………………………………… 18
LPG Lock Off Valve ………………………………………………………….. 19
Section 7. Air Intake and Exhaust ……………………………………………… 20
Air Filter ………………………………………………………………………… 20
Exhaust ………………………………………………………………………….. 21
Section 8. Transmission …………………………………………………………….. 22
Fluid and filter ………………………………………………………………… 23
Section 9. Ignition and Cranking Systems …………………………………… 24
Ignition System ……………………………………………………………….. 24
Timing ……………………………………………………………………………. 25
Engine Shut Down System ……………………………………………….. 25
Section 10. Batteries and Cables ………………………………………………… 26
Cranking Voltage Test …………………………………………………….. 26
Section 11. Charging Systems ……………………………………………………. 27
Charging Voltage Test ………………………………………………………. 27
Section 12. Gauges, Lights, and Indicators ………………………………….. 28
Section 13. Drive Axle ……………………………………………………………….. 29
Section 14. Wheels and Tires ……………………………………………………… 30
Pressure Check ………………………………………………………………… 30
Section 15. Brake System ………………………………………………………….. 31
Fluid Level Check …………………………………………………………….. 31
Section 16. Steer Axle ……………………………………………………………….. 33
Section 17. Steering System ……………………………………………………….. 34
Section 18. Hydraulic System …………………………………………………….. 35
Fluid and Filter ……………………………………………………………….. 35
Lift Cycle Test ………………………………………………………………….. 36
Drift Tests ……………………………………………………………………….. 36
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Intended for CLARK dealers only
Do not sell or distribute
Planned Maintenance 2
Section 19. Tilt Cylinders …………………………………………………………… 38
Checking Racking ……………………………………………………………. 38
Adjustments ……………………………………………………………………. 38
Section 20. Upright and Carriage ……………………………………………….. 41
Trunnion Check ……………………………………………………………….. 41
Shimming ……………………………………………………………………….. 41
Chains …………………………………………………………………………….. 42
Forks ………………………………………………………………………………. 43
Section 21. Load Back Rest ………………………………………………………… 46
Section 22. Sheet Metal and Counterweight ………………………………… 47
Safety Decals …………………………………………………………………… 47
Data Plate ………………………………………………………………………. 48
Seat ………………………………………………………………………………… 48
Section 23. Overhead Guard ……………………………………………………….. 50
Section 24. Attachments ……………………………………………………………. 51
Section 25. Using the PM Sheet …………………………………………………. 52
Purposes of the PM Check Sheet ………………………………………. 52
Parts of the PM Check Sheet ……………………………………………. 52
How to Use a Typical PM Check Sheet ……………………………… 53
Closing out the PM ………………………………………………………….. 54
PM Cheet Sheet ………………………………………………………………………… 55