Format: PDF (Printable Document)
File Language: English
File Pages: 566
File Size: 205.43 MB (Speed Download Link)
Brand: Clark
Model: C300 40 Forklift Operators, Maintenance and
Book No: 2352093-95
Type of Document: Parts Manual
$ 40
This Clark C300-40 forklift usually lives in warehouses, loading docks, and tight yard spaces, moving pallets on and off trucks all day. This manual helps you match the exact Clark part numbers to what you’re seeing on the truck, so you’re not guessing during a breakdown or scheduled service. Say you’ve got a leaking hydraulic hose at the mast or a damaged brake linkage—this book lets you trace that assembly, identify the right subcomponent, and order the correct replacement without pulling the wrong piece off twice.
Applications & Use Cases
FAQ
Q: Can I use this manual on a tablet or phone in the shop?
A: Yes, it’s practical to keep a digital copy handy so you can zoom in on diagrams while you’re at the truck.
Q: Is it worth printing sections of this manual?
A: Many techs print the frequently used pages so they can mark notes, highlight part numbers, and keep them near the work area.
Safety Note
Always lock out the truck, secure raised components, and relieve system pressures before inspecting or removing any parts.
INTRODUCTION
Purpose
DI f ferences In Models
Dimens ions and Spec i ft cations .
CHAPTER l. OPERATOR IUSTRUCT ONS
Major Component Identif Icat Ion
Safe Operating Rules and Pract ices .
Operator’s Compartment and Controls
Ope ratorls I ‘Before Operation” Checks
Opera: ing F ints .
Fuel and Engine Oil Recommendat ion .
Parking Prcceeures
CHAPTER 2. PLANNED MAINTENANCE AND ADJUSTMENT
PROCEDURES ..
Forward .
About PH
Planned Ma intenance
CHAPTER 3. HAINTENANCE
Instructions .
PROCEDURES .
Tune-up (Group 00, Sect ion 1)
Eng ine Tune—Up (Group 00. Section 2)
Eng ine Mai rtenance (Croup DO, Sect ion 3)
Lubrication Charts (Group 01, Sect I)
Cool ing System Maintenance (Group 01, Section 2)
Water Pump Overhaul (Group 01, Sect ion 3)
Fuel Pump Tests (Group 02, Sect ion l)
Fuel Pump Overhaul (Croup 32, Sect ion 2)
Carburetor maintenance (Group 02, Sect ion 3)
Hydratork Transmi ss ion Pressure Checks (Group 06,
Sect ion
Transmi SSion F Aerat ion Check (Group 06, Sect ion
Transmi ssian Oil Cooler (Group 06, Sectior 3)
Transmi ssion Drain (Group 06, Section If)
Transmi ssicn Mai ntenance (Group 06, Section 5)
Starter Mai ntenance (Group 11, Section 1)
Starting Motor overhaul (Group 11, Section 2)
Test Equ i pnent and Procedures (Group 1 1, Sect ion
Oistri butor Ma intenance (Group 11, Section 4)
Al Mai ntpnance (Group 1 2, Sect ion I )
Generator Overhaul (Group 12, Sect ion 3)
Neutral Start Switch (Group 13, sect Ion
Axle End Lubri cation (Group 20, Section
Axle End Overhaul (Group 20, Sect ion 5)
Differential Overhaul (Group 20, Section 7)
Wheels and T i res (Group 22, Sect ion 1 )
3. MAINTENANCE PROCEDURES (CONTINUED)
Brake Bleed ing (Group 23, Section l) .
Brake Pedal Ad : us tment (Group 23, Section 2)
Serv ice Brake Adj usters (Group 23, Sect ion 3)
Park ing Brake Adj ustcrs (Group 23, Sect ion
Brake Master Cyl inder Overhaul (Group 23, Sect ion 5)
Serv ice Brake Cverhaul (Group 23, Sect ion 9)
Wheel Cylinder Overhaul (Group 23, Section IO)
Po..ær Steering Gear Overhaul (Group 25, Section 2) .
Steering Pressure Check (Group 26, Section 1)
Ste>ring Adjug tments (Group 26, Section 2)
Steering Wheel Bearings (Group 26, Section 3)
Pawer Steering Cyl inder Overhaul (Group 26, Sect Ion 10)
Hydraul ic Sump Tank Drain and Sump Fil ter Repl acement
(Group 29 s Sect ion 1)
Hain Hydraul ic Punp Overhaul (Group 29, Section 2)
Hydraul ic System Pressure Check (Group 30, Section l)
Hydraul ic Valve Overhaul (GroLO 30, Section 21
Tilt Lock Ve Overhaul (Crot.e 31 i Section 2′
Tilt Cyl inder Overhaul (Group 32, Section 6)
Upri ght Lift CVI inder Overhaul (Group 34, Sect ion l)
Upri ght Lift Chain Adjustment (Group 34, Sect-on 3)
Upright Down Dei ft and Tilt Cyl Ünder Drift Tests
(Group Sect ion LI)
Tilt Cyl inder Adj ustments (Grcup 34, Sect Ion 5).
Upri ght Components Checks and Adjus trents
(Group 34, section IU)
Side Shift Carriage Assenbly (Group 34, Sect ion IO,
At tachment I)
Upright ROI ler Adjustment (Grcup 34, Sect ion II)
Counterweight Removal and Veh icle Lift and Ti cdown
(Group 38, Section l)
Pl ates/Mazh ine Stamp ings (Group 00, Sect ion l)
Speci fications (Group 40, Section 2)
PM Safety and Inspect ion Forms (Group Sec: ion 3)
— Lubrication
Lubri cat ion Spec i ficat ions anc Recommendat ions
Chert Key (Zroup 40, Secticn 4)
Jacking Procedure (Group 75, Sect ion 1)
Side Shift Cylinder Overhaul (Group 75, Section 2)
Electrical Component Maintenarce (Group 75, Section 3)
ILLUSTRATED PARTS BREAKDOWN
r.HAPTER
General
I ntroduct ion
Maintenance Farts List
Explanation Of Col umns Used in the heintenancæ Parts
F i sure and Index Number Column
List
part Nunber Col umn
Descr iption Col umn
its Per Assembly Column
Useable On tode Col umn .
Repair Parts Kits
Abbreviat tons .
List of Manufacturers Codes
Forklift Truck Assembly
Engine Mount .
Engi ne and Casket Sets
Gcvzrnor Assembly
Engine Pan
Engine P unp
Engine Lines
Fen and Drive
PCV Instal lation
Carburetor Assembly
Fuel Pump Assenbly
Crank tng Motor Assembly
Alternator Mounting Parts
Al ternator Assembly
Distributor Assembly
Water Pump .
Front End Cover
Crankshaft
Cans haft
Crankcase
Engine Oil Filter Instal
Muffler Instal lation
Cool ing System .
Fuel Lines
Fuel Filter .
Air Cleaner Instal
Accelerator Pedal and Linkage
Seat and Adj us tors .
3attery and mount Ing
Fra-ne and Counter.geioht .
Overhead Guard
Sheetmetal
Di ractional Controv L’ nkage
Transmission Oil F – Iter .
Transmission Cooling Lines .
Drive and ,
