John Deere 3029 4039, 4045 6059, 6068 Engines Component Technical Manual (CTM3274)

John Deere 3029 4039, 4045 6059, 6068 Engines Component Technical Manual (CTM3274)

Format: PDF (Printable Document)

File Language: English

File Pages: 389

File Size: 33.84 MB (Speed Download Link)

Brand: John Deere

Model: 3029 4039, 4045 6059, 6068 Engines

Book No: CTM3274

Type of Document: Component Technical Manual

Categories: John Deere PDF, PDF

$ 40

John Deere 3029 4039, 4045 6059, 6068 Engines Component Technical Manual (CTM3274)

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John Deere 3029 4039, 4045 6059, 6068 Engines Index:

Contents
- Safety
  - HANDLE FLUIDS SAFELY—AVOID FIRES
  - PREVENT BATTERY EXPLOSIONS
  - PREPARE FOR EMERGENCIES
  - PREVENT ACID BURNS
  - AVOID HIGH-PRESSURE FLUIDS
  - WEAR PROTECTIVE CLOTHING
  - SERVICE MACHINES SAFELY
  - WORK IN VENTILATED AREA
  - WORK IN CLEAN AREA
  - REMOVE PAINT BEFORE WELDING OR HEATING
  - AVOID HEATING NEAR PRESSURIZED FLUID LINES
  - ILLUMINATE WORK AREA SAFELY
  - USE PROPER LIFTING EQUIPMENT
  - PRACTICE SAFE MAINTENANCE
  - USE PROPER TOOLS
  - DISPOSE OF WASTE PROPERLY
  - LIVE WITH SAFETY
- General information
  - ENGINE IDENTIFICATION
  - ENGINE PLATE INFORMATION (EARLIER DESIGN)
  - ENGINE PLATE INFORMATION (LATER DESIGN)
  - REPOWER ENGINE PLATE
  - OEM ENGINE OPTION CODE LABEL
  - ENGINE REFERENCES
  - BASIC ENGINE SPECIFICATIONS (3029 – 4039 & 6059)
  - BASIC ENGINE SPECIFICATIONS (4045 & 6068)
  - DIESEL FUEL
  - DIESEL ENGINE OIL
  - DIESEL ENGINE COOLANT
  - METRIC BOLT AND CAP SCREW TORQUE VALUES
  - UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES
- Engine mounting
  - ENGINE REPAIR STAND
  - SAFETY PRECAUTIONS
  - ENGINE LIFTING PROCEDURE
  - CLEAN ENGINE
  - DISCONNECT TURBOCHARGER OIL INLET LINE
- Engine rebuild guide
  - ENGINE DISASSEMBLY SEQUENCE
  - ENGINE DISASSEMBLY SEQUENCE – CONTINUED
  - SEALANT APPLICATION GUIDELINES
  - ENGINE ASSEMBLY SEQUENCE
  - ENGINE ASSEMBLY SEQUENCE – CONTINUED
- Cylinder head and Valves
  - SPECIAL OR ESSENTIAL TOOLS
  - SPECIFICATIONS
  - SPECIFICATIONS – CONTINUED
  - TORQUES FOR HARDWARE
  - CYLINDER HEAD – EXPLODED VIEW
  - CHECK VALVE LIFT
  - REMOVING CYLINDER HEAD
  - CLEANING INJECTION NOZZLE BORES
  - VALVE ACTUATING PARTS
  - REMOVE VALVES AND VALVE SPRINGS
  - CHECKING CYLINDER HEAD FLATNESS
  - CLEANING VALVE SEATS
  - CLEANING VALVE GUIDES
  - MEASURE VALVE GUIDES
  - LAPPING VALVE SEATS
  - CHECK VALVE RECESS
  - REMOVE VALVE SEAT INSERTS
  - VALVE SEAT INSERT INSTALLATION
  - CHECK VALVES
  - GRIND VALVES
  - CHECK VALVE SPRING TENSION
  - INSPECT VALVE ROTATORS
  - INSTALL VALVES
  - INSTALL CYLINDER HEAD
  - TORQUE TURN TIGHTENING METHOD
  - CHECKING ROCKER ARM SHAFT
  - INSTALL ROCKER ARM ASSEMBLY
  - VALVE CLEARANCE
  - VALVE ADJUSTMENT SEQUENCE
  - INSTALL ROCKER ARM COVER
  - FINAL WORK
- Cyl. Block, Liners, Pistons & Rods
  - SPECIAL OR ESSENTIAL TOOLS
  - SPECIFICATIONS
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - TORQUES FOR HARDWARE
  - EXPLODED VIEW
  - PISTON AND CONNECTING ROD REMOVAL
  - CYLINDER LINER BORE MEASURE
  - CYLINDER LINER REMOVAL
  - CYLINDER LINER DEGLAZING
  - CYLINDER BLOCK CLEANING
  - CHECKING PISTON COOLING JETS
  - CAM FOLLOWER BORE MEASURE
  - CAMSHAFT BORE MEASURE
  - CAMSHAFT BUSHING REPLACEMENT TOOL
  - REMOVE CAMSHAFT BUSHING
  - INSTALLING CAMSHAFT BUSHING
  - CRANKSHAFT BORE MEASURE
  - CRANKSHAFT BEARING CAP REPLACEMENT
  - CYLINDER BLOCK TOP DESK FLATNESS
  - BALANCER SHAFT BORE MEASURE
  - BALANCER SHAFT BUSHING REPLACEMENT
  - OVERSIZE BALANCER SHAFT BUSHING INSTALLATION
  - CYLINDER LINER PROTRUSION MEASURE
  - LINER PACKING INSTALLATION
  - LINER O-RING INSTALLATION
  - CYLINDER LINER INSTALLATION
  - CONNECTING ROD BEARING MEASURE
  - ROD BEARING CLEARANCE
  - CONNECTING ROD BUSHING
  - CONNECTING ROD BUSHING REPLACEMENT (STRAIGHT PIN-END CONROD EXCEPT SMALL PIN)
  - CONNECTING ROD BUSHING REPLACEMENT (TAPERED PIN-END CONROD)
  - MEASURE PISTON PIN
  - PISTON CLEANING
  - MEASURE PISTON PIN BORE
  - PISTON TOP RING GROOVE
  - SECOND AND THIRD PISTON RING GROOVES
  - PISTON HEAD AND SKIRT CHECKING
  - PISTON RING IDENTIFICATION
  - INSTALL PISTON RINGS
  - PISTON RINGS STAGGERING
  - PISTON/LINER SET INFORMATION
  - PISTON AND CONNECTING ROD ASSEMBLY
  - PISTON AND CONNECTING ROD INSTALLATION
  - TORQUE-TURN METHOD
  - PISTON PROTRUSION MEASURE
  - FINAL VERIFICATIONS
  - COMPLETE FINAL ASSEMBLY
- Crankshaft, Main Bearings and Flywheel
  - SPECIAL OR ESSENTIAL TOOLS
  - SELF-MANUFACTURED TOOPULLER FOR CRANKSHAFT PULLEY W/O THREADED HOLES
  - SPECIFICATIONS
  - SPECIFICATIONS – CONTINUED
  - TORQUES FOR HARDWARE
  - VIBRATION DAMPER CHECKIN(ENGINE WITHOUT FRONT PTO)
  - PULLEY OR VIBRATION DAMPER REMOVAL
  - PULLEY OR VIBRATION DAMPER INSTALLATION
  - VIBRATION DAMPER OR PULLEY CHECKIN(ENGINE WITH FRONT PTO)
  - VIBRATION DAMPER OR PULLEY REMOVA(ENGINE WITH FRONT PTO)
  - VIBRATION DAMPER OR PULLEY INSTALLATIO(ENGINE WITH FRONT PTO)
  - INSTALL VIBRATION DAMPER OR PULLEY (ENGINE WITH CRANKSHAFT-GEAR-DRIVEN AUX. DRIVE)
  - FLYWHEEL REMOVAL
  - FLYWHEEL RING GEAR REPLACEMENT
  - BALL BEARING INSTALLATION
  - FLYWHEEL INSTALLATION
  - CRANKSHAFT WEAR SLEEVE REMOVAL
  - CRANKSHAFT WEAR SLEEVE REMOVAL (CONT’D)
  - FLYWHEEL HOUSING REPLACEMENT
  - OIL SEAL/WEAR SLEEVE INSTALLATION
  - CRANKSHAFT END PLAY MEASURE
  - CRANKSHAFT REMOVAL
  - CRANKSHAFT IDENTIFICATION
  - CRANKSHAFT INSPECTION
  - JOURNAL OD CHECK
  - MAIN BEARING CLEARANCE
  - DETERMINE CRANKSHAFT MAIN BEARING CLEARANCE USING “PLASTIGAGE”
  - CRANKSHAFT REGRINDING
  - CRANKSHAFT REGRINDING GUIDELINES
  - MICRO-FINISHING SPECIFICATIONS
  - CRANKSHAFT GEAR REPLACEMENT
  - MAIN BEARING INSERTS INSTALLATION
  - 2-PIECE THRUST BEARING INSTALLATION
  - 5/6-PIECE THRUST BEARING INSTALLATION*
  - CRANKSHAFT INSTALLATION
- Camshaft, Balancer Shafts and Timing Gear Train
  - SPECIAL OR ESSENTIAL TOOLS
  - SELF-MANUFACTURED TOOTEMPLATE FOR FRONT PLATE REPLACEMENT
  - SPECIFICATIONS
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - AUXILIARY GEAR DRIVE SPECIFICATIONS (37 KW)
  - TORQUES FOR HARDWARE
  - TIMING GEAR BACKLASH MEASURE
  - CAMSHAFT END PLAY MEASURE
  - REMOVING CAMSHAFT
  - CAMSHAFT JOURNAL MEASURE
  - MEASURE HEIGHT OF CAM LOBE
  - CAMSHAFT GEAR REPLACEMENT
  - TACHOMETER PICK-UP PIN REMOVAL
  - FUEL SUPPLY PUMP REAR CAM INSTALLATION
  - INSTALL CAMSHAFT
  - CAM FOLLOWER CHECKING
  - BALANCER SHAFT IDENTIFICATIO(4-CYLINDER ENGINES)
  - BALANCER SHAFT END PLAY MEASURE
  - BALANCER SHAFT REMOVAL
  - BALANCER SHAFT JOURNAL MEASURE
  - BALANCER SHAFT GEAR REPLACEMENT
  - INSTALL BALANCER SHAFTS
  - IDLER GEAR END PLAY MEASURE
  - REMOVE FRONT PLATE
  - IDLER GEAR BUSHING AND SHAFT MEASURE
  - IDLER GEAR BUSHING REPLACEMENT
  - REMOVE IDLER SHAFT
  - SPRING PIN INSTALLATION (IF EQUIPPED)
  - UPPER IDLER SHAFT INSTALLATION
  - LOWER IDLER SHAFT INSTALLATION
  - FRONT PLATE GASKET
  - FRONT PLATE INSTALLATION
  - UPPER TIMING GEAR TRAIN INSTALLATION
  - LOWER TIMING GEAR TRAIN INSTALLATION
  - AUXILIARY DRIVE GEAR INSTALLATION (37 KW)
  - OIL DEFLECTOR INSTALLATION
  - TIMING GEAR COVER IDENTIFICATION
  - INSTALL COMPOSITE MATERIAL TIMING GEAR COVER
  - INSTALL ALUMINUM TIMING GEAR COVER
  - INSTALLATION OF TIMING GEAR COVER FOR 37 KW AUXILIARY DRIVE
  - INSTALL CRANKSHAFT FRONT OIL SEAL
  - INSTALL WEAR RING
  - INSTALL AUXILIARY EQUIPMENT DRIVEN BY CAMSHAFT GEAR (19 KW AUX. DRIVE)
  - CRANKSHAFT-GEAR-DRIVEN AUXILIARY DRIVE (37 KW)
  - AUXILIARY DRIVE GEAR REMOVAL (37 KW)
  - BALL BEARING AND DOWEL INSTALLATION
  - AUXILIARY GEAR AND SHAFT INSTALLATION (37 KW)
  - OUTPUT SHAFT COVER INSTALLATION
- Lubrication System
  - SPECIAL OR ESSENTIAL TOOLS
  - SPECIFICATIONS
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - TORQUES FOR HARDWARE
  - OIL COOLER IDENTIFICATION
  - STANDARD OIL COOLER REMOVAL
  - STANDARD OIL COOLER ADAPTER REPLACEMENT
  - STANDARD OIL COOLER/OIL FILTER BRACKETS REPLACEMENT
  - REPLACE OIL FILTER ADAPTER ON ENGINE WITH REMOTE OIL FILTER
  - HIGH-FLOW OIL COOLER REMOVAL
  - OIL COOLER DISTRIBUTOR BASE REMOVAL
  - OIL COOLER DISTRIBUTOR BASE REPAIR
  - HIGH-FLOW OIL COOLER/DISTRIBUTOR BASE INSTALLATION
  - OIL PRESSURE REGULATING VALVE REMOVAL
  - OIL PRESSURE REGULATING VALVE SEAT REPLACEMENT
  - OIL PRESSURE REGULATING VALVE INSTALLATION
  - DIPSTICK GUIDE REPLACEMENT
  - OIL BY-PASS VALVE REPLACEMENT
  - OIL SUCTION SCREEN REPLACEMENT (ON STANDARD OIL PUMP)
  - OIL SUCTION SCREEN REPLACEMENT (ON HIGH-FLOW OIL PUMP)
  - OIL PUMP IDENTIFICATION
  - STANDARD OIL PUMP REMOVAL
  - GEAR AXIAL CLEARANCE (STANDARD OIL PUMP)
  - GEAR RADIAL CLEARANCE (STANDARD OIL PUMP)
  - STANDARD OIL PUMP SPECIFICATIONS
  - STANDARD OIL PUMP INSTALLATION
  - HIGH-FLOW OIL PUMP REMOVAL
  - GEAR AXIAL CLEARANCE (HIGH-FLOW OIL PUMP)
  - GEAR RADIAL CLEARANCE (HIGH-FLOW OIL PUMP)
  - HIGH-FLOW OIL PUMP SPECIFICATIONS
  - HIGH-FLOW OIL PUMP INSTALLATION
  - OIL PAN INSTALLATION
- Cooling System
  - SPECIAL OR ESSENTIAL TOOLS
  - SPECIFICATIONS
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - TORQUES FOR HARDWARE
  - WATER PUMP — EXPLODED VIEW
  - WATER PUMP IDENTIFICATION
  - WATER PUMP REMOVAL
  - DISASSEMBLE WATER PUMP (STANDARD MODEL)
  - WATER PUMP BEARING SHAFT INSTALLATION
  - WATER PUMP SEAL INSTALLATION
  - WATER PUMP IMPELLER INSTALLATION
  - INSTALL PULLEY OR HUB
  - INSTALL WATER PUMP
  - WATER PUMP WITH ROTATING ASSEMBLY – EXPLODED VIEW
  - ROTATING ASSEMBLY REMOVAL
  - DISASSEMBLING ROTATING ASSEMBLY
  - REASSEMBLING ROTATING ASSEMBLY
  - ROTATING ASSEMBLY INSTALLATION
  - THERMOSTAT TEST AND REPLACEMENT
  - COOLING SYSTEM DEAERATION
  - CHECK FAN/ALTERNATOR BELT TENSION
  - INSTALL FAN
  - INSTALL ENGINE FAN PULLEY ON 2054 AND 2254 COMBINES (WITH CD6060HZ001 ENGINES)
  - COOLANT HEATER OPERATION (4 AND 6 CYL. ENGINES)
  - REPLACING THE COOLANT HEATER (4 AND 6 CYL. ENGINES)
  - COOLANT HEATER OPERATION (ALL ENGINES)
- Air Intake and Exhaust System
  - SPECIFICATIONS
  - SPECIFICATIONS-CONTINUED
  - SPECIFICATIONS-CONTINUED
  - SPECIFICATIONS-CONTINUED
  - SPECIFICATIONS-CONTINUED
  - TORQUES FOR HARDWARE
  - INTAKE MANIFOLD INSPECTION
  - EXHAUST MANIFOLD INSPECTION
  - TURBOCHARGER REMOVAL
  - RADIAL BEARING END PLAY CHEC(GARRETT TURBOCHARGER)
  - CHECK RADIAL BEARING CLEARANC(SCHWITZER TURBOCHARGER)
  - AXIAL END PLAY CHECK
  - TURBOCHARGER REPAIR
  - TURBOCHARGER DISASSEMBLY
  - TURBOCHARGER REASSEMBLY
  - SCHWITZER TURBOCHARGEMODEL S2A
  - PRELUBE TURBOCHARGER
  - TURBOCHARGER INSTALLATION
  - TURBOCHARGER BREAK-IN
  - RECOMMENDATIONS FOR TURBOCHARGER USE
- Fuel System
  - SPECIAL OR ESSENTIAL TOOLS
  - SELF-MANUFACTURED TOOTEMPLATE FOR FRONT PLATE REPLACEMENT
  - SELF-MANUFACTURED TOOEXAMPLE OF STATIONARY POINTER FOR DYNAMIC TIMING
  - SPECIFICATIONS
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - SPECIFICATIONS – CONTINUED
  - TORQUES FOR HARDWARE
  - RECTANGULAR FUEL FILTER ELEMENT REPLACEMENT
  - REPLACE ROUND FUEL FILTER ELEMENT
  - REPLACE ROUND FUEL FILTER ASSEMBLY
  - FUEL PUMP REPLACEMENT
  - LUCAS CAV FUEL INJECTION PUMP REMOVAL
  - REPAIRS TO FUEL INJECTION PUMP
  - LUCAS CAV FUEL INJECTION PUMP INSTALLATION
  - LUCAS CAV FUEL INJECTION PUMP STATIC TIMING
  - STANADYNE DB2 OR DB4 FUEL INJECTION PUMP REMOVAL
  - REPAIRS TO FUEL INJECTION PUMP
  - REPLACE THROTTLE LEVER (STANADYNE)
  - STANADYNE DB2 OR DB4 FUEL INJECTION PUMP INSTALLATION
  - STANADYNE DB2 OR DB4 FUEL INJECTION PUMP STATIC TIMING
  - ENGINE FRONT PLATE REPLACEMENT
  - STANADYNE DM4 FUEL INJECTION PUMP REMOVAL
  - REPAIRS TO FUEL INJECTION PUMP
  - STANADYNE DM4 FUEL INJECTION PUMP INSTALLATION AND TIMING
  - REMOVE FUEL SUPPLY PUMP ON MICO IN-LINE FUEL INJECTION PUMP
  - TEST MICO FUEL SUPPLY PUMP FOR LEAKS
  - DISASSEMBLE MICO FUEL SUPPLY PUMP
  - ASSEMBLE MICO FUEL SUPPLY PUMP
  - INSTALL FUEL SUPPLY PUMP ON IN-LINE FUEL INJECTION PUMP
  - SERVICE INJECTION PUMP OVERFLOW VALVE (IN-LINE INJECTION PUMP)
  - REMOVE MICO IN-LINE INJECTION PUMP
  - JDG670A MODIFICATION
  - REPAIR MICO IN-LINE FUEL INJECTION PUMP
  - INSTALL MICO IN-LINE FUEL INJECTION PUMP
  - DYNAMIC TIMING (ALL PUMP TYPES)
  - INSTALL TIMING SENSOR
  - INSTALL MAGNETIC PROBE (FOR USE WITHOUT STROBOSCOPIC LAMP)
  - INSTALL STATIONARY POINTER (FOR USE WITH STROBOSCOPIC LAMP)
  - TIMING SENSOR AND MAGNETIC PROBE CONNECTION
  - DYNAMIC TIMING AT FULL LOAD RATED SPEED USING MAGNETIC PROBE
  - DYNAMIC TIMING AT NO-LOAD
  - ANEROID REPLACEMENT
  - ANEROID FIELD ADJUSTMENT
  - ANEROID WORKSHOP ADJUSTMENT
  - FUEL INJECTION NOZZLE REMOVAL
  - CLEAN FUEL INJECTION NOZZLE
  - FUEL INJECTION NOZZLE TEST
  - FUEL INJECTION NOZZLE DISASSEMBLY
  - ADJUST FUEL INJECTION NOZZLE
  - INSTALL FUEL INJECTION NOZZLE
  - BLEED THE FUEL SYSTEM AT FUEL FILTER
  - BLEED FUEL SYSTEM (LUCAS-CAV)
  - BLEED FUEL SYSTEM (STANADYNE)
  - BLEED FUEL SYSTEM (MICO IN-LINE INJECTION PUMP)
  - BLEED FUEL SYSTEM AT FUEL INJECTION NOZZLES
  - ADJUST ENGINE SPEED ON DISTRIBUTOR INJECTION PUMP
  - ADJUST ENGINE SPEED ON MICO IN-LINE INJECTION PUMP
- Engine System – Operation
  - ENGINE—SECTIONAL VIEW
  - GENERAL INFORMATION
  - LUBRICATION SYSTEM
  - LUBRICATION SYSTEM – CONTINUED
  - COOLING SYSTEM (4-CYLINDER ENGINE)
  - HOW THE 37 KW AUXILIARY DRIVE WORKS
- Engine System – Diagnosis and Tests
  - SPECIAL OR ESSENTIAL TOOLS
  - SPECIFICATIONS
  - ENGINE BREAK-IN INSTRUCTIONS
  - ENGINE BREAK-IN OIL
  - DIAGNOSING ENGINE MALFUNCTIONS
  - DIAGNOSING ENGINE MALFUNCTIONS – CONTINUED
  - DIAGNOSING ENGINE MALFUNCTIONS – CONTINUED
  - DIAGNOSING ENGINE MALFUNCTIONS – CONTINUED
  - CHECKING ENGINE COMPRESSION
  - CHECKING ENGINE OIL PRESSURE
  - MEASURING ENGINE BLOW-BY
  - USING STANADYNE “TIME-TRAC” AS TACHOMETER
  - INSPECT THERMOSTAT AND TEST OPENING TEMPERATURE
- Air Intake System – Operation and Tests
  - SPECIAL OR ESSENTIAL TOOLS
  - SPECIFICATIONS
  - TURBOCHARGER OPERATION
  - TURBOCHARGER BOOST PRESSURE CHECK
  - DIAGNOSING TURBOCHARGER MALFUNCTIONS
  - AIR-TO-AIR AFTERCOOLER OPERATION
- Fuel System – Operation and Tests
  - FUEL FILTER OPERATION
  - SPECIFICATIONS
  - FUEL SYSTEM OPERATION – DISTRIBUTOR INJECTION PUMP
  - FUEL TRANSFER PUMP OPERATION (DISTRIBUTOR INJECTION PUMP)
  - LUCAS CAV FUEL INJECTION PUMP – SECTIONAL VIEW
  - LUCAS CAV FUEL INJECTION PUMP – OPERATION
  - TEST SHUT-OFF SOLENOID ON LUCAS-CAV INJECTION PUMP
  - STANADYNE FUEL INJECTION PUMP (TYPE DM4) – SECTIONAL VIEW
  - STANADYNE FUEL INJECTION PUMP (DM4) – OPERATION
  - STANADYNE FUEL INJECTION PUMP (TYPE DB2/DB4) – SECTIONAL VIEW
  - STANADYNE FUEL INJECTION PUMP (DB2/DB4) – OPERATION
  - SPECIFICATIONS (IN-LINE PUMP)
  - FUEL SYSTEM OPERATION – IN-LINE INJECTION PUMP (6 CYL. SHOWN)
  - FUEL SYSTEM OPERATION—IN-LINE INJECTION PUMP
  - FUEL TRANSFER PUMP OPERATION (IN-LINE INJECTION PUMP)
  - FUEL TRANSFER PUMP OPERATION (IN-LINE INJECTION PUMP) – CONT’D
  - DIAGNOSE FUEL SUPPLY PUMP MALFUNCTIONS—IN-LINE INJECTION PUMP
  - IN-LINE FUEL INJECTION PUMP OPERATION
  - GOVERNOR OPERATION (IN-LINE PUMP)
  - DIAGNOSE IN-LINE FUEL INJECTION PUMP MALFUNCTIONS
  - FUEL INJECTION NOZZLES GENERAL INFORMATION
  - DIAGNOSING FUEL SYSTEM MALFUNCTIONS
  - TESTING FUEL INJECTION NOZZLES ON A RUNNING ENGINE
  - TIMING OF FUEL INJECTION PUMPS ON DIESEL ENGINES USING STROBOSCOPIC LAMP
Index
- A
  - Air intake system
  - Air intake system – Operation and tests
  - Aneroid
  - Assembly sequence
  - Auxiliary drive (37 kW)
  - Auxiliary equipment (19 kW)
- B
  - Balancer shafts
  - Break-in engine oil
- C
  - Cam follower bore measure
  - Camshaft
  - Clean engine
  - Connecting rods
  - Coolant
  - Coolant heater (all engines)
  - Coolant heater (4 and 6 cyl.)
  - Cooling system
  - Crankshaft
  - Crankshaft front oil seal installation
  - Cylinder block
  - Cylinder head
  - Cylinder head and valves
  - Cylinder liners
- D
  - Diesel engine oil
  - Diesel fuel
  - Dipstick guide replacement
  - Disassembly sequence
  - Dynamic timing
- E
  - Engine
  - Engine oil
  - Engine speed adjustment
  - Engine system – Diagnosis and tests
  - Engine system – Operation
  - Exhaust manifold
  - Exhaust system
- F
  - Fan installation
  - Fan/Alternator belt tension
  - Flywheel
  - Flywheel housing
  - Front plate
  - Fuel
  - Fuel filter
  - Fuel filter element replacement
  - Fuel injection nozzle
  - Fuel pump replacement
  - Fuel system
  - Fuel system – Operation and tests
- H
  - High-flow oil pump
- I
  - Identification
  - Idler gears
  - Inch torque values
  - Intake manifold
- L
  - Lubrication system
  - Lucas CAV fuel injection pump
- M
  - Main bearings
  - Metric torque values
  - MICO in-line injection pump
- O
  - Oil by-pass replacement
  - Oil cooler
  - Oil deflector installation
  - Oil filter
  - Oil pan installation
  - Oil pressure regulating valve
  - Oil pump identification
  - Oil suction screen
- P
  - Piston cooling jets checking
  - Pistons
  - Pulley
  - Pulley for front PTO
- R
  - Repair stand
  - Repair stand
  - Rocker arm assembly
  - Rocker arm cover installation
  - Rocker arm shaft
  - Rotating assembly
- S
  - Sealant guidelines
  - Specifications
  - Stanadyne DB2/DB4 fuel injection pump
  - Stanadyne DM4 fuel injection pump
  - Standard oil pump
- T
  - Thermostat
  - Thermostats
  - Timing gear cover
  - Timing gear train
  - Torque values
  - Turbocharger
  - Turbocharger (GARRETT)
  - Turbocharger (SCHWITZER)
- V
  - Valve and rocker arm
  - Valve clearance
  - Valve guides
  - Valve lift
  - Valve recess
  - Valve rotators
  - Valve seats
  - Valve springs
  - Valves
  - Valves and valve springs removal
  - Vibration damper
- W
  - Water pump
  - Water pump (standard model)
  - Wear ring
PAGE NUMBERS
- GROUP 00
  - 00-0001
  - 00-0002
  - 00-0003
  - 00-0004
  - 00-0005
  - 00-0006
  - 00-0007
  - 00-0008
- GROUP 01
  - 01-0001
  - 01-0002
  - 01-0003
  - 01-0004
  - 01-0005
  - 01-0006
  - 01-0007
  - 01-0008
  - 01-0009
  - 01-0010
- GROUP 02
  - 02-0001
  - 02-0002
  - 02-0003
  - 02-0004
- GROUP 03
  - 03-0001
  - 03-0002
  - 03-0003
  - 03-0004
  - 03-0005
  - 03-0006
- GROUP 05
  - 05-0001
  - 05-0002
  - 05-0003
  - 05-0004
  - 05-0005
  - 05-0006
  - 05-0007
  - 05-0008
  - 05-0009
  - 05-0010
  - 05-0011
  - 05-0012
  - 05-0013
  - 05-0014
  - 05-0015
  - 05-0016
  - 05-0017
  - 05-0018
  - 05-0019
  - 05-0020
  - 05-0021
  - 05-0022
  - 05-0023
  - 05-0024
- GROUP 10
  - 10-0001
  - 10-0002
  - 10-0003
  - 10-0004
  - 10-0005
  - 10-0006
  - 10-0007
  - 10-0008
  - 10-0009
  - 10-0010
  - 10-0011
  - 10-0012
  - 10-0013
  - 10-0014
  - 10-0015
  - 10-0016
  - 10-0017
  - 10-0018
  - 10-0019
  - 10-0020
  - 10-0021
  - 10-0022
  - 10-0023
  - 10-0024
  - 10-0025
  - 10-0026
  - 10-0027
  - 10-0028
  - 10-0029
  - 10-0030
  - 10-0031
  - 10-0032
  - 10-0033
  - 10-0034
  - 10-0035
  - 10-0036
- GROUP 15
  - 15-0001
  - 15-0002
  - 15-0003
  - 15-0004
  - 15-0005
  - 15-0006
  - 15-0007
  - 15-0008
  - 15-0009
  - 15-0010
  - 15-0011
  - 15-0012
  - 15-0013
  - 15-0014
  - 15-0015
  - 15-0016
  - 15-0017
  - 15-0018
  - 15-0019
  - 15-0020
  - 15-0021
  - 15-0022
  - 15-0023
  - 15-0024
  - 15-0025
  - 15-0026
- GROUP 20
  - 20-0001
  - 20-0002
  - 20-0003
  - 20-0004
  - 20-0005
  - 20-0006
  - 20-0007
  - 20-0008
  - 20-0009
  - 20-0010
  - 20-0011
  - 20-0012
  - 20-0013
  - 20-0014
  - 20-0015
  - 20-0016
  - 20-0017
  - 20-0018
  - 20-0019
  - 20-0020
  - 20-0021
  - 20-0022
  - 20-0023
  - 20-0024
  - 20-0025
  - 20-0026
  - 20-0027
  - 20-0028
  - 20-0029
  - 20-0030
  - 20-0031
  - 20-0032
  - 20-0033
  - 20-0034
  - 20-0035
  - 20-0036
  - 20-0037
  - 20-0038
- GROUP 25
  - 25-0001
  - 25-0002
  - 25-0003
  - 25-0004
  - 25-0005
  - 25-0006
  - 25-0007
  - 25-0008
  - 25-0009
  - 25-0010
  - 25-0011
  - 25-0012
  - 25-0013
  - 25-0014
  - 25-0015
  - 25-0016
  - 25-0017
  - 25-0018
  - 25-0019
  - 25-0020
  - 25-0021
  - 25-0022
  - 25-0023
  - 25-0024
  - 25-0025
  - 25-0026
  - 25-0027
  - 25-0028
  - 25-0029
  - 25-0030
  - 25-0031
  - 25-0032
  - 25-0033
  - 25-0034
  - 25-0035
  - 25-0036
  - 25-0037
  - 25-0038
- GROUP 30
  - 30-0001
  - 30-0002
  - 30-0003
  - 30-0004
  - 30-0005
  - 30-0006
  - 30-0007
  - 30-0008
  - 30-0009
  - 30-0010
  - 30-0011
  - 30-0012
  - 30-0013
  - 30-0014
  - 30-0015
  - 30-0016
  - 30-0017
  - 30-0018
  - 30-0019
  - 30-0020
  - 30-0021
  - 30-0022
  - 30-0023
  - 30-0024
  - 30-0025
  - 30-0026
  - 30-0027
  - 30-0028
  - 30-0029
  - 30-0030
- GROUP 35
  - 35-0001
  - 35-0002
  - 35-0003
  - 35-0004
  - 35-0005
  - 35-0006
  - 35-0007
  - 35-0008
  - 35-0009
  - 35-0010
  - 35-0011
  - 35-0012
  - 35-0013
  - 35-0014
  - 35-0015
  - 35-0016
- GROUP 40
  - 40-0001
  - 40-0002
  - 40-0003
  - 40-0004
  - 40-0005
  - 40-0006
  - 40-0007
  - 40-0008
  - 40-0009
  - 40-0010
  - 40-0011
  - 40-0012
  - 40-0013
  - 40-0014
  - 40-0015
  - 40-0016
  - 40-0017
  - 40-0018
  - 40-0019
  - 40-0020
  - 40-0021
  - 40-0022
  - 40-0023
  - 40-0024
  - 40-0025
  - 40-0026
  - 40-0027
  - 40-0028
  - 40-0029
  - 40-0030
  - 40-0031
  - 40-0032
  - 40-0033
  - 40-0034
  - 40-0035
  - 40-0036
  - 40-0037
  - 40-0038
  - 40-0039
  - 40-0040
  - 40-0041
  - 40-0042
  - 40-0043
  - 40-0044
  - 40-0045
  - 40-0046
  - 40-0047
  - 40-0048
  - 40-0049
  - 40-0050
  - 40-0051
  - 40-0052
  - 40-0053
  - 40-0054
  - 40-0055
  - 40-0056
  - 40-0057
  - 40-0058
  - 40-0059
  - 40-0060
  - 40-0061
  - 40-0062
  - 40-0063
  - 40-0064
  - 40-0065
  - 40-0066
  - 40-0067
  - 40-0068
- GROUP 205
  - 205-0001
  - 205-0002
  - 205-0003
  - 205-0004
  - 205-0005
  - 205-0006
  - 205-0007
  - 205-0008
  - 205-0009
  - 205-0010
- GROUP 210
  - 210-0001
  - 210-0002
  - 210-0003
  - 210-0004
  - 210-0005
  - 210-0006
  - 210-0007
  - 210-0008
  - 210-0009
  - 210-0010
  - 210-0011
  - 210-0012
- GROUP 215
  - 215-0001
  - 215-0002
  - 215-0003
  - 215-0004
- GROUP 220
  - 220-0001
  - 220-0002
  - 220-0003
  - 220-0004
  - 220-0005
  - 220-0006
  - 220-0007
  - 220-0008
  - 220-0009
  - 220-0010
  - 220-0011
  - 220-0012
  - 220-0013
  - 220-0014
  - 220-0015
  - 220-0016
  - 220-0017
  - 220-0018
  - 220-0019
  - 220-0020
  - 220-0021
  - 220-0022
  - 220-0023
  - 220-0024
  - 220-0025
  - 220-0026