John Deere 160DLC Excavator Repair Technical Manual (TM10091)

The 160DLC is a mid-size excavator that spends its life in mud, rock, and demolition rubble, so when something’s off, you need to be able to trace the problem without guessing. This repair technical manual is what I’d pull out when a function is slow, a track is walking, or the boom won’t hold load and I need to work through the systems in a logical way. For example, if a travel motor is weak on one side, this book helps you verify the basics first, then isolate whether you’re dealing with hydraulics, drive components, or control issues before you start throwing parts at it.

Applications & Use Cases

• Troubleshooting hydraulic complaints like slow cycles, drifting cylinders, or weak travel by following step-by-step checks.
• Inspecting and servicing the undercarriage and track system so you can judge wear, set tensions, and avoid premature failures.
• Verifying torque and adjustment points after replacing components, ensuring everything is aligned and sealed correctly.
• Tracing electrical or control faults when switches, sensors, or solenoids don’t behave as expected.
• Planning major repairs by confirming what must be removed, supported, or disconnected before you start.

FAQ

Q: Can I use this manual on a tablet in the field?

A: Yes, it’s well-suited for a tablet or laptop, so you can zoom diagrams and search terms right at the machine.

Q: Is it worth printing sections of this manual?

A: Many techs print the pages for the job they’re on, so they can mark notes, keep them in a binder, and not worry about getting a device greasy.

Safety Note

Always lock out, support, and relieve system pressure exactly as described before you inspect, loosen, or test any component.