John Deere 160GLC, 180GLC Excavator Index:

• Contents
  • Safety—Safety and Operator Conveniences
    • Safety and Operator Convenience Features
  • Safety—General Precautions
    • Recognize Safety Information
    • Follow Safety Instructions
    • Operate Only If Qualified
    • Wear Protective Equipment
    • Avoid Unauthorized Machine Modifications
    • Control Pattern Selector—If Equipped
    • Add Cab Guarding for Special Uses
    • Inspect Machine
    • Stay Clear of Moving Parts
    • Avoid High-Pressure Fluids
    • Avoid High-Pressure Oils
    • Work In Ventilated Area
    • Avoid Static Electricity Risk When Refueling
    • Prevent Fires
    • Prevent Battery Explosions
    • Handle Chemical Products Safely
    • Dispose of Waste Properly
    • Exhaust Filter Ash Handling and Disposal
    • Prepare for Emergencies
    • Clean Debris from Machine
  • Safety—Operating Precautions
    • Use Steps and Handholds Correctly
    • Start Only From Operator’s Seat
    • Use and Maintain Seat Belt
    • Prevent Unintended Machine Movement
    • Avoid Work Site Hazards
    • Keep Riders Off Machine
    • Avoid Backover Accidents
    • Inspect and Maintain ROPS
    • Avoid Machine Tip Over
    • Use Special Care When Lifting Objects
    • Use Special Care When Operating
    • Travel Safely
    • Prevent Acid Burns
    • Add and Operate Attachments Safely
  • Safety—Maintenance Precautions
    • Park and Prepare for Service Safely
    • Service Cooling System Safely
    • Remove Paint Before Welding or Heating
    • Make Welding Repairs Safely
    • Drive Metal Pins Safely
    • Clean Exhaust Filter Safely
  • Safety—Safety Signs
    • Safety Signs
    • Hydraulic Coupler Safety Signs—If Equipped
  • Operation—Operator’s Station
    • Pedals, Levers, and Panels
    • Switch Panel
    • Switch Panel Functions
    • Rear Left Panel
    • Horn
    • Power Dig Button
    • Pilot Shutoff Lever
    • Left Console
    • Travel Alarm and Travel Alarm Cancel Switch
    • Seat Heater Switch—If Equipped
    • Reversing Fan Switch—If Equipped
    • Right Console
    • Exhaust Filter Parked Cleaning Switch
    • Right Enable Switch
    • Service ADVISOR™ Remote (SAR) Switch
    • Cab Heater and Air Conditioner
    • Selecting Display Between Celsius and Fahrenheit
    • Operating the AM/FM Radio
    • Fire Extinguisher Mounting Location
    • Secondary Exit Tool
    • Cab Dome Light Switch
    • Opening Upper Front (Secondary Exit) Window
    • Removing and Storing the Lower Front Window
    • Opening Cab Door Window
    • Opening and Closing the Polycarbonate Type Roof Exit Cover
    • Adjusting the Mechanical Suspension Seat
    • Adjusting the Air Suspension Seat—If Equipped
    • Adjusting Pilot Control Lever Console Height
  • Operation—Monitor Operation
    • Monitor
    • Monitor Functions
    • Monitor Start-Up
    • Main Menu
    • Main Menu—Alarm List
    • Main Menu—Air Conditioner
    • Main Menu—Radio
    • Main Menu—Work Mode
    • Main Menu—Setting Menu
    • Main Menu—Setting Menu—Date and Time
    • Main Menu—Setting Menu—Attachment Name Input
    • Main Menu—Setting Menu—Auto Shutdown
    • Main Menu—Setting Menu—Auto Exhaust Filter Cleaning
    • Main Menu—Setting Menu—Sub Meter Selection
    • Main Menu—Setting Menu—Rear View Camera Monitor
    • Main Menu—Setting Menu—Display Item Selection
    • Main Menu—Setting Menu—Brightness Adjustment
    • Main Menu—Setting Menu—Language
    • Main Menu—Setting Menu—Unit Selection
    • Main Menu—Setting Menu—Main Menu Sequence Change
    • Main Menu—Information Menu
    • Main Menu—Information Menu—Operation
    • Main Menu—Information Menu—Maintenance
    • Main Menu—Information Menu—Troubleshooting
    • Main Menu—Information Menu—Monitoring
  • Operation—Operating the Machine
    • Before Starting Work
    • Operator’s Daily Machine Check Before Starting
    • Engine Break-In Period
    • Starting Engine
    • Cold Weather Start Aid
    • Cold Weather Warmup
    • Travel Pedals and Levers
    • Exhaust Filter
    • Exhaust Filter Parked Cleaning
    • Service ADVISOR™ Remote (SAR) Software Delivery Process
    • Service ADVISOR™ Remote (SAR) Operation
    • Locking the Hydraulic Coupler to the Attachment—If Equipped
    • Unlocking the Hydraulic Coupler From the Attachment—If Equipped
    • Control Lever Pattern Operation
    • Mechanical Control Lever Pattern Selector—If Equipped
    • Control Lever Pattern Conversion
    • Operating in Water and Mud
    • Driving Up a Steep or Slippery Slope
    • Lifting
    • Lower Boom With Engine Stopped
    • Parking the Machine
    • Loading and Unloading for Transport
    • Towing Machine
    • Lifting the Machine
  • Maintenance—Machine
    • Diesel Fuel
    • Diesel Fuel Specifications
    • Lubricity of Diesel Fuel
    • Handling and Storing Diesel Fuel
    • Biodiesel Fuel
    • Testing Diesel Fuel
    • Fuel Filters
    • Minimizing the Effect of Cold Weather on Diesel Engines
    • Alternative and Synthetic Lubricants
    • Mixing of Lubricants
    • Lubricant Storage
    • John Deere Break-In Plus™ Engine Oil
    • Diesel Engine Oil—Interim Tier 4 and Stage III B Engines
    • Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV Engines
    • Oil Filters
    • Hydraulic Oil
    • Swing Gear Case and Travel Gear Case Oils
    • Pump Drive Gear Case Oil
    • Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease
    • Diesel Engine Coolant (engine with wet sleeve cylinder liners)
    • Drain Intervals for Diesel Engine Coolant
    • John Deere COOL-GARD™ II Coolant Extender
    • Supplemental Coolant Additives
    • Operating in Warm Temperature Climates
    • Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender
    • Testing Diesel Engine Coolant
    • Disposing of Coolant
  • Maintenance—Periodic Maintenance
    • Service Machine at Specified Intervals
    • Check the Hour Meter Regularly
    • Prepare Machine for Maintenance
    • Open Access Doors for Service
    • Open Engine Cover for Service
    • Fuel Tank
    • Hydraulic Breaker and Crusher Attachments
    • Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit
    • Service Intervals
    • Required Parts
  • Maintenance—As Required
    • Remove and Clean Fuel Tank Inlet Screen
    • Check Windshield Washer Fluid Level
    • Check and Clean Air Cleaner Dust Unloader Valve
    • Check and Adjust Track Sag
    • Clean Rear Camera Lens—If Equipped
    • Check Coolant
    • Service Exhaust Filter
  • Maintenance—10 Hours or Daily
    • Check Engine Oil Level
    • Check Engine Coolant Level
    • Check Hydraulic Tank Oil Level
    • Lubricate Hydraulic Coupler—If Equipped
  • Maintenance—Every 50 Hours or Weekly
    • Drain Water and Sediment from Fuel Tank Sump
    • Drain Primary Fuel Filter and Water Separator
    • Drain Final Fuel Filter
    • Drain Auxiliary Fuel Filter and Water Separator—If Equipped
  • Maintenance—Every 100 Hours
    • Lubricate Working Tool Pivots
    • Inspect and Re-Torque Track Hardware
  • Maintenance—Every 250 Hours
    • Check Swing Gear Case Oil Level
    • Drain Water and Sediment from Hydraulic Tank
    • Check Pump Drive Gear Case Oil Level
    • Check Battery Electrolyte Level and Terminals
    • Check Travel Gear Case Oil Level
    • Take Engine Oil Sample
  • Maintenance—Every 500 Hours
    • Lubricate Front End Pin Joints
    • Lubricate Swing Bearing
    • Lubricate Swing Bearing Gear
    • Replace Primary Fuel Filter and Water Separator
    • Replace Final Fuel Filter
    • Replace Auxiliary Fuel Filter and Water Separator—If Equipped
    • Check Air Intake Hoses
    • Drain and Refill Engine Oil and Replace Filter
    • Clean Cab Fresh Air and Cab Recirculating Air Filters
    • Take Fluid Samples
  • Maintenance—Every 1000 Hours
    • Drain and Refill Swing Gear Case Oil
    • Replace Hydraulic Tank Oil Filter
    • Replace Pilot Oil Filter
    • Drain and Refill Pump Drive Gear Case Oil
    • Remove and Clean Open Crankcase Ventilation (OCV) Hose
    • Inspect Serpentine Belt
    • Replace Air Cleaner Elements
    • Replace Air Cleaner Dust Unloader Valve
    • Check Coolant
  • Maintenance—Every 2000 Hours
    • Check and Adjust Engine Valve Lash
    • Drain and Refill Travel Gear Case Oil
    • Replace Open Crankcase Ventilation (OCV) Filter
  • Maintenance—Every 5000 Hours
    • Drain and Refill Hydraulic Tank Oil
    • Replace Hydraulic Tank Vent Cap Filter
  • Maintenance—Every 6000 Hours
    • Drain Cooling System
    • Cooling System Fill and Deaeration Procedure
  • Miscellaneous—Machine
    • Bleed Fuel System
    • Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler
    • Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump
    • Do Not Service Control Valves, Cylinders, Pumps, or Motors
    • Precautions for Alternator and Regulator
    • Handling, Checking, and Servicing Batteries Carefully
    • Using Battery Charger
    • Using Booster Batteries—24-Volt System
    • Replacing Batteries
    • Fluid Sampling Test Ports—If Equipped
    • Welding On Machine
    • Clean the Machine Regularly
    • Adding 12—Volt Accessories
    • JDLink™ Machine Monitoring System (MMS)—If Equipped
    • Replacing Fuses
    • Replacing Bucket Teeth
    • Replacing Bucket Tooth Tip—Heavy-Duty Bucket
    • Replacing Bucket Teeth—TK Series
    • Removing the Bucket
    • Track Sag General Information
    • Check Track Shoe Hardware
    • Hardware Torque Specifications
    • Unified Inch Bolt and Screw Torque Values
    • Metric Bolt and Screw Torque Values
  • Miscellaneous—Operational Checkout
    • Operational Checkout
  • Miscellaneous—Troubleshooting
    • Troubleshooting Procedure
    • Engine
    • Hydraulic System
    • Electrical System
  • Miscellaneous—Storage
    • Prepare Machine for Storage
    • Monthly Storage Procedure
  • Miscellaneous—Machine Numbers
    • Record Product Identification Number (PIN)
    • Record Engine Serial Number
    • Record Travel Motor Serial Numbers
    • Record Swing Motor Serial Number
    • Record Hydraulic Coupler Serial Number—If Equipped
    • Hydraulic Pump Serial Number
    • Keep Proof of Ownership
    • Keep Machines Secure
  • Miscellaneous—Specifications
    • 160GLC Engine Specifications
    • 180GLC Engine Specifications
    • 160GLC and 180GLC Drain and Refill Capacities
    • 160GLC Machine Specifications
    • 180GLC Machine Specifications
    • 160GLC Working Ranges
    • 180GLC Working Ranges
    • 160GLC Lift Capacity—Arm: 2.60 m (8 ft. 6 in.); Bucket: 528 kg (1164 lb.); Shoe: 600 mm (24 in.)
    • 160GLC Lift Capacity—Arm: 2.60 m (8 ft. 6 in.); Bucket: 528 kg (1164 lb.); Shoe: 700 mm (28 in.)
    • 160GLC Lift Capacity—Arm: 3.10 m (10 ft. 2 in.); Bucket: 528 kg (1164 lb.); Shoe: 600 mm (24 in.)
    • 160GLC Lift Capacity—Arm: 3.10 m (10 ft. 2 in.); Bucket: 528 kg (1164 lb.); Shoe: 700 mm (28 in.)
    • 180GLC Lift Capacity—Arm: 2.71 m (8 ft. 10 in.); Bucket: 600 kg (1323 lb.); Shoe: 600 mm (24 in.)
    • 180GLC Lift Capacity—Arm: 2.71 m (8 ft. 10 in.); Bucket: 600 kg (1323 lb.); Shoe: 700 mm (28 in.)
    • 180GLC Lift Capacity—Arm: 2.71 m (8 ft. 10 in.); Bucket: 600 kg (1323 lb.); Shoe: 800 mm (32 in.)
    • 180GLC Lift Capacity—Arm: 3.21 m (10 ft. 6 in.); Bucket: 600 kg (1323 lb.); Shoe: 600 mm (24 in.)
    • 180GLC Lift Capacity—Arm: 3.21 m (10 ft. 6 in.); Bucket: 600 kg (1323 lb.); Shoe: 700 mm (28 in.)
    • 180GLC Lift Capacity—Arm: 3.21 m (10 ft. 6 in.); Bucket: 600 kg (1323 lb.); Shoe: 800 mm (32 in.)
• Page Number
  • Section 1-1
  • Section 1-2
  • Section 1-3
  • Section 1-4
  • Section 1-5
  • Section 2-1
  • Section 2-2
  • Section 2-3
  • Section 3-1
  • Section 3-2
  • Section 3-3
  • Section 3-4
  • Section 3-5
  • Section 3-6
  • Section 3-7
  • Section 3-8
  • Section 3-9
  • Section 3-10
  • Section 3-11
  • Section 3-12
  • Section 4-1
  • Section 4-2
  • Section 4-3
  • Section 4-4
  • Section 4-5
  • Section 4-6