Komatsu HD785-7 Dump Truck Operation and Maintenance Manual (EENAM03153)

📘 Show Index

Komatsu HD785-7 Dump Truck Index:

FOREWORD
- BEFORE READING THIS MANUAL
- SAFETY INFORMATION
  - NOISE LEVELS
  - Vibration levels
- INTENDED USE
  - USE OF MACHINE
  - DIRECTIONS OF MACHINE
  - VISIBILITY FROM OPERATOR’S SEAT
- LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
  - PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
  - EPA REGULATIONS, ENGINE NUMBER PLATE
  - FLUORINATED GREENHOUSE GASES
  - SERVICE METER POSITION
  - TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
  - Declaration according Directive 2006/42/EC Annex I point 1.7.4.2 (c)
  - FOREWORD
  - SAFETY
  - OPERATION
  - MAINTENANCE
  - SPECIFICATIONS
  - ATTACHMENTS, OPTIONS
  - INDEX
  - COLOPHON
SAFETY
- SAFETY
- SAFETY LABELS
  - POSITION FOR ATTACHING SAFETY LABELS
  - SAFETY LABELS
- GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
  - PRECAUTIONS BEFORE STARTING OPERATION
  - PREPARATIONS FOR SAFE OPERATION
  - FIRE PREVENTION
  - PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
  - DO NOT GET CAUGHT IN DUMP BODY
  - PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
  - UNAUTHORIZED MODIFICATION
  - PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
  - PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
- PRECAUTIONS FOR OPERATION
  - PRECAUTIONS FOR JOBSITE
  - STARTING ENGINE
  - OPERATION
  - TRANSPORTATION
  - TOWING
- PRECAUTIONS FOR MAINTENANCE
  - PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
  - PRECAUTIONS FOR INSPECTION AND MAINTENANCE
  - TIRES
  - DISMANTLING THE MACHINE END OF SERVICE LIVE
OPERATION
- GENERAL VIEW
  - GENERAL VIEW OF MACHINE
  - GENERAL VIEW OF CONTROLS AND GAUGES
- EXPLANATION OF COMPONENTS
  - MACHINE MONITOR
  - OTHER FUNCTIONS OF MACHINE MONITOR
  - SWITCHES
  - CONTROL LEVERS AND PEDALS
  - BODY PIVOT PIN
  - LOCATION OF FIRE EXTINGUISHER
  - DUST INDICATOR
- HANDLING BATTERY DISCONNECTOR SWITCH
  - EXPLANATION OF COMPONENTS
  - PRECAUTIONS WHEN OPERATING
  - FUSES
  - POWER SOURCE
  - RELAY LOCATIONS
  - CAR RADIO
  - AIR CONDITIONER
  - HANDLING MACHINES EQUIPPED WITH KOMTRAX Plus
- OPERATION
  - CHECK BEFORE STARTING ENGINE
  - STARTING ENGINE
  - BREAKING-IN THE MACHINE
  - OPERATIONS, CHECKS AFTER STARTING ENGINE
  - STOPPING ENGINE
  - CHECKS AFTER STOPPING ENGINE
  - MOVING MACHINE OFF (FORWARD, REVERSE), STOPPING
  - SHIFTING GEAR
  - TRAVELLING DOWNHILL
  - STEERING THE MACHINE
  - LOADING OPERATIONS
  - DUMP OPERATIONS
  - PRECAUTIONS FOR OPERATION
  - PARKING MACHINE
  - CHECKS AFTER COMPLETION OF WORK
  - LOCKING
  - HANDLING TIRES
- DETERMINING AND MAINTAINING TRAVEL ROAD
  - DETERMINING TRAVEL ROAD
  - MAINTAINING TRAVEL ROAD
- TRANSPORTATION
  - PRECAUTIONS WHEN TRANSPORTING
  - STEPS FOR TRANSPORTATION
  - METHOD OF SECURING MACHINE
  - METHOD OF LIFTING MACHINE
- COLD WEATHER OPERATION
  - PRECAUTIONS FOR LOW TEMPERATURE
  - PRECAUTIONS AFTER COMPLETION OF WORK
  - AFTER COLD WEATHER
- LONG-TERM STORAGE
  - BEFORE STORAGE
  - DURING STORAGE
  - AFTER STORAGE
  - PRECAUTIONS BEFORE TRAVELLING AFTER LONG-TERM STORAGE
- TROUBLESHOOTING
  - AFTER RUNNING OUT OF FUEL
  - IF TRANSMISSION HAS TROUBLE
  - METHOD OF LOWERING DUMP BODY IN EMERGENCY
  - METHOD OF TOWING MACHINE
  - IF BATTERY IS DISCHARGED
  - OTHER TROUBLE
MAINTENANCE
- GUIDES TO MAINTENANCE
- OUTLINE OF SERVICE
  - HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
  - OUTLINE OF ELECTRIC SYSTEM
- WEAR PARTS
  - WEAR PARTS LIST
- RECOMMENDED FUEL, COOLANT, AND LUBRICANT
  - USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
  - RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
- STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
  - TORQUE LIST
- PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
  - SAFETY CRITICAL PARTS
- MAINTENANCE SCHEDULE CHART
  - MAINTENANCE SCHEDULE CHART
  - EXPLANATION OF LUBRICATION CHART DECAL
- SERVICE PROCEDURE
  - INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
  - WHEN REQUIRED
  - CHECK BEFORE STARTING
  - EVERY 250 HOURS SERVICE
  - EVERY 500 HOURS SERVICE
  - EVERY 1000 HOURS SERVICE
  - EVERY 2000 HOURS SERVICE
  - EVERY 4000 HOURS SERVICE
  - EVERY 8000 HOURS SERVICE
  - EVERY 15000 HOURS SERVICE
SPECIFICATIONS
- SPECIFICATIONS
ATTACHMENTS, OPTIONS
- AUTHORIZED OPTIONAL EQUIPMENT
- PRECAUTIONS RELATED TO SAFETY
- PRECAUTIONS REGARDING THE INSTALLATION OF EQUIPMENT
- SELECTING DUMP BODY
- AUXILIARY ELECTRIC POWER
- HANDLING AIR SUSPENSION SEAT
  - SEAT ADJUSTMENT
  - REMOVAL AND INSTALLATION OF HEADREST
- HANDLING AUTOMATIC SPIN REGULATOR (ASR)
  - EXPLANATION OF COMPONENTS
  - ACTUATION OF ASR SYSTEM
  - PRECAUTIONS WHEN USING
  - TROUBLESHOOTING
  - BLEEDING AIR FROM ASR CIRCUIT
- HANDLING ABS
  - EXPLANATION OF COMPONENTS
  - ABS SYSTEM CHECK AFTER STARTING ENGINE
  - OPERATION OF ABS
  - PRECAUTIONS WHEN USING
  - TROUBLESHOOTING
- HANDLING PAYLOAD METER (KOMTRAX Plus BUILT-IN TYPE)
  - OUTLINE OF SYSTEM
  - NORMAL OPERATION DISPLAY
  - EXTERNAL DISPLAY LAMPS
  - PERFORMING CALIBRATION
  - DATA STORED IN PAYLOAD METER
  - PROCEDURE WHEN DOWNLOADING
  - METHOD OF SETTING MACHINE ID, OPEN ID
  - PAYLOAD (CYCLE DATA ITEM)
  - SERVICE FUNCTIONS
  - OTHERS
- HANDLING AUTO-GREASING SYSTEM
  - METHOD OF OPERATING AUTO-GREASING SYSTEM
  - METHOD OF SETTING TIMER
  - BLEEDING AIR FROM GREASE CIRCUIT
  - METHOD OF ADJUSTING DISCHARGE FROM INJECTOR
  - CHECKING OPERATION OF INJECTOR
  - METHOD OF CHARGING WITH GREASE
- HANDLING REAR VIEW MONITOR
  - EXPLANATION OF COMPONENTS
- EXTERNAL POWER SOURCE TYPE ELECTRIC HEATER
  - SOCKET FOR ENGINE HEATER
  - SOCKET FOR ENGINE, TRANSMISSION, HYDRAULIC TANK AND BRAKE SUB-TANK HEATER
  - CONNECTING EXTERNAL POWER SOURCE
  - RESTARTING ENGINE
  - HANDLING EXTERNAL POWER SOURCE TYPE ELECTRIC HEATER
- HANDLING PRELUBE SYSTEM
  - EXPLANATION OF COMPONENTS
  - OPERATION
  - TROUBLESHOOTING
- HANDLING DUMPING COUNTER
  - METHOD OF DISPLAYING, RESETTING DUMPING COUNTER
- HANDLING HIGH-ALTITUDE SETTING SELECTOR FUNCTION (FOR PLACES AT HIGH ALTITUDE)
  - PRECAUTIONS WHEN USING
- EMERGENCY ENGINE STOP SWITCH
- HANDLING VEHICLE SPEED LIMIT
  - EXPLANATION OF COMPONENTS
  - OPERATION OF VEHICLE SPEED LIMIT
  - TROUBLESHOOTING
- HANDLING OF SPEED LIMIT CONTROL FUNCTION IN OVERLOAD STATE
  - EXPLANATION OF COMPONENTS
  - OPERATION OF SPEED LIMIT CONTROL FUNCTION IN OVERLOAD STATE
  - TROUBLESHOOTING
- AUTO-GREASING REFILLING SYSTEM
  - SYSTEM EXPLANATION
  - OPERATING PROCEDURE OF THE REFILLING SYSTEM
- HANDLING POWER LADDER
  - EXPLANATION OF COMPONENTS
  - OPERATION OF POWER LADDER
  - MAINTENANCE OF POWER LADDER
  - EVERY 1000 HOURS SERVICE
  - EVERY 4000 HOURS SERVICE
  - SAFETY CRITICAL PARTS FOR PERIODIC REPLACEMENT
  - PROCEDURES WHEN THE LADDER BECOMES IMMOVABLE
  - TROUBLESHOOTING
INDEX
- <A>
- <B>
- <C>
- <D>
- <E>
- <F>
- <G>
- <H>
- <I>
- <L>
- <M>
- <O>
- <P>
- <R>
- <S>
- <T>
- <U>
- <W>
COLOPHON