Komatsu HD785-5 Dump Truck Index:

• COVER
• 1.FOREWORD
• 2.SAFETY INFORMATION
• 3.INTRODUCTION
  • 3.1 FEATURES
  • 3.2 BREAKING IN THE MACHINE
• 4.LOCATION OF PLATES,TABLE TO ENTER SERIAL NUMBER AND DISTRIBUTOR
  • 4.1 MACHINE SERIAL NO. PLATE POSITION
  • 4.2 ENGINE SERIAL NO. PLATE POSITION
  • 4.3 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 5.CONTENTS
• SAFETY
  • 6.GENERAL PRECAUTIONS
  • 7.PRECAUTIONS DURING OPERATION
    • 7.1 BEFORE STARTING ENGINE
    • 7.2 AFTER STARTING ENGINE
    • 7.3 SHIPPING
    • 7.4 BATTERY
    • 7.5 TOWING
  • 8.PRECAUTIONS FOR MAINTENANCE
    • 8.1 BEFORE CARRYING OUT MAINTENANCE
    • 8.2 DURING MAINTENANCE
    • 8.3 TIRES
  • 9.POSITION FOR ATTACHING SAFETY LABELS
    • 9.1 POSITION FOR ATTACHING SAFETY LABELS
• OPERATION
  • 10.GENERAL VIEW
    • 10.1 GENERAL VIEW OF MACHINE
    • 10.2 GENERAL VIEW OF CONTROLS AND GAUGES
  • 11.EXPLANATION OF COMPONENTS
    • 11.1 MACHINE MONITOR
    • 11.2 SWITCHES
    • 11.3 CONTROL LEVERS AND PEDALS
    • 11.4 MECHATRONICS EQUIPMENT CONTROLLER
    • 11.5 SAFETY PIN
    • 11.6 DUST INDICATOR
    • 11.7 FUSES
    • 11.8 LOCATION OF MANUAL BOX
    • 11.9 CAR STEREO
    • 11.10 AIR CONDITIONER
    • 11.11 CAR HEATER
    • 11.12 LOCATION OF FIRE EXTINGUISHER
    • 11.13 LOCATION OF FIRST AID BOX
  • 12.OPERATION
    • 12.1 CHECK BEFORE STARTING ENGINE
    • 12.2 STARTING ENGINE
    • 12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE
    • 12.4 MOVING MACHINE OFF
    • 12.5 SHIFTING GEAR
    • 12.6 TRAVELING DOWNHILL
    • 12.7 TRAVELING IN REVERSE
    • 12.8 STEERING THE MACHINE
    • 12.9 STOPPING THE MACHINE
    • 12.10 OPERATING DUMP BODY
    • 12.11 PRECAUTIONS FOR OPERATION
    • 12.12 PARKING MACHINE
    • 12.13 CHECKS AFTER COMPLETION OF WORK
    • 12.14 STOPPING ENGINE
    • 12.15 CHECKS AFTER STOPPING ENGINE
    • 12.16 LOCKING
    • 12.17 HANDLING TIRES
  • 13.DETERMINING AND MAINTAINING TRAVEL ROAD
    • 13.1 DETERMINING TRAVEL ROAD
    • 13.2 MAINTAINING TRAVEL ROAD
  • 14.COLD WEATHER OPERATION
    • 14.1 PRECAUTIONS FOR LOW TEMPERATURE
    • 14.2 PRECAUTIONS AFTER COMPLETION OF WORK
    • 14.3 AFTER COLD WEATHER
  • 15.LONG-TERM STORAGE
    • 15.1 BEFORE STORAGE
    • 15.2 DURING STORAGE
    • 15.3 AFTER STORAGE
    • 15.4 PRECAUTIONS BEFORE TRAVELING AFTER LONG-TERM STORAGE
  • 16.TROUBLESHOOTING
    • 16.1 AFTER RUNNING OUT OF FUEL
    • 16.2 TOWING MACHINE
    • 16.3 IF BATTERY IS DISCHARGED
    • 16.4 OTHER TROUBLE
• MAINTENANCE
  • 17.GUIDES TO MAINTENANCE
  • 18.OUTLINES OF SERVICE
    • 18.1 OUTLINE OF OIL,FUEL,COOLANT
    • 18.2 OUTLINE OF ELECTRIC SYSTEM
  • 19.WEAR PARTS LIST
  • 20.USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
  • 21.STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
    • 21.1 INTRODUCTION OF NECESSARY TOOLS
    • 21.2 TORQUE LIST
  • 22.PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
  • 23.MAINTENANCE SCHEDULE CHART
  • 24.SERVICE PROCEDURE
    • 24.1 INITIAL 250 HOURS SERVICE
    • 24.2 WHEN REQUIRED
    • 24.3 CHECK BEFORE STARTING
    • 24.4 EVERY 250 HOURS SERVICE
    • 24.5 EVERY 500 HOURS SERVICE
    • 24.6 EVERY 1000 HOURS SERVICE
    • 24.7 EVERY 2000 HOURS SERVICE
    • 24.8 EVERY 4000 HOURS SERVICE
    • 24.9 EVERY 3 YEARS SERVICE
• SPECIFICATIONS
  • 25.SPECIFICATIONS
• OPTIONS,ATTACHMENTS
  • 26.HANDLING PAYLOAD METER
    • 26.1 NAME OF PARTS
    • 26.2 EXTERNAL DISPLAY LAMPS
    • 26.3 OPERATING PAYLOAD METER
  • 27.OPTIONS AND ATTACHMENTS
  • 28.TACHOGRAPH (TCO 15-6)
    • 28.1 EXPLANATION OF COMPONENTS
    • 28.2 METHOD OF USING KEY
    • 28.3 METHOD OF USE
  • 29.REVO TACHOGRAPH (TCO 15-7)
    • 29.1 EXPLANATION OF COMPONENTS
    • 29.2 METHOD OF USE
  • 30.USING DIFFERENTIAL LOCK
    • 30.1 DIFFERENTIAL LOCK PEDAL
    • 30.2 PRECAUTIONS AND METHOD OF USE
  • 31.OPERATION OF ABS AND ABS/ASR
    • 31.1 EXPLANATION OF COMPONENTS
    • 31.2 OPERATION METHOD
    • 31.3 PRECAUTIONS FOR USE
    • 31.4 TROUBLESHOOTING
  • 32.ARSC(AUTOMATIC RETARD SPEED CONTROL)
    • 32.1 EXPLANATION OF COMPONENTS
    • 32.2 METHOD OF OPERATION
    • 32.3 TROUBLESHOOTING
  • 33.PMC (POWER TRAIN MANAGEMENT CONTROLLER) AND MOM (MESSAGE FOR OPERATION AND MAINTENANCE)
    • 33.1 CHECK BEFORE STARTING
    • 33.2 ABNORMALITY DISPLAYED DURING OPERATION
    • 33.3 HOW TO DOWNLOAD THE STORED DATA IN PMC AND OTHER CONTROLLERS
    • 33.4 MESSAGE FOR OPERATION AND MAINTENANCE (MOM)