Komatsu D575A-3 Bulldozer Operation and Maintenance Manual (TEN00237-01)

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Komatsu D575A-3 Bulldozer Index:

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FOREWORD
- FOREWORD
- SAFETY INFORMATION
- INTRODUCTION
  - FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
  - VISIBILITY FROM OPERATOR’S SEAT
  - BREAKING IN THE MACHINE
- NECESSARY INFORMATION
  - PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE
  - ENGINE SERIAL NO. PLATE AND POSITION
  - BLADE SERIAL NO. PLATE POSITION
  - POSITION OF SERVICE METER
  - TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
CONTENTS
SAFETY
- SAFETY
- SAFETY LABELS
  - POSITIONS OF SAFETY PICTOGRAMS
  - SAFETY LABELS
- GENERAL PRECAUTIONS
  - SAFETY RULES
  - IF ABNORMALITIES ARE FOUND
  - CLOTHING AND PERSONAL PROTECTIVE ITEMS
  - FIRE EXTINGUISHER AND FIRST AID KIT
  - SAFETY FEATURES
  - KEEP MACHINE CLEAN
  - INSIDE OPERATOR’S COMPARTMENT
  - ALWAYS APPLY LOCK WHEN LEAVING OPERATOR’S SEAT
  - HANDRAILS AND STEPS
  - PRECAUTIONS WHEN WORKING IN HIGH PLACES
  - MOUNTING AND DISMOUNTING
  - NO PEOPLE ON ATTACHMENTS
  - CRUSHING OR CUTTING PREVENTION
  - PREVENTION OF BURNS
  - FIRE PREVENTION
  - ACTION IF FIRE OCCURS
  - WINDOW WASHER LIQUID
  - PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)
  - PRECAUTIONS FOR ATTACHMENTS
  - CAB WINDOW GLASSES
  - UNAUTHORIZED MODIFICATION
  - SAFETY AT WORKSITE
  - WORKING ON LOOSE GROUND
  - DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES
  - ENSURE GOOD VISIBILITY
  - VENTILATION FOR ENCLOSED AREAS
  - CHECKING SIGNALMAN’S SIGNALS AND SIGNS
  - BE CAREFUL ABOUT ASBESTOS DUST
- PRECAUTIONS FOR OPERATION
  - BEFORE STARTING ENGINE
  - OPERATION
  - TRANSPORTATION
  - BATTERY
  - TOWING
- PRECAUTIONS FOR MAINTENANCE
  - WARNING TAG
  - KEEP WORK PLACE CLEAN AND TIDY
  - APPOINT LEADER WHEN WORKING WITH OTHERS
  - STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
  - TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
  - PROPER TOOLS
  - HANDLING ACCUMULATOR
  - PERSONNEL
  - ATTACHMENTS
  - WORK UNDER THE MACHINE
  - NOISE
  - PRECAUTIONS WHEN USING HAMMER
  - REPAIR WELDING
  - REMOVING BATTERY TERMINAL
  - PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION
  - DO NOT DISASSEMBLE RECOIL SPRING
  - PRECAUTION WITH HIGH-PRESSURE OIL
  - PRECAUTION FOR HIGH FUEL PRESSURE
  - HANDLING HIGH-PRESSURE HOSES
  - PRECAUTION FOR HIGH VOLTAGE
  - WASTE MATERIAL
  - MAINTENANCE FOR AIR CONDITIONER
  - COMPRESSED AIR
  - PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
OPERATION
- GENERAL VIEW
  - GENERAL VIEW OF MACHINE
  - GENERAL VIEW OF CONTROLS AND GAUGES
- EXPLANATION OF COMPONENTS
  - MONITOR PANEL
  - LAMPS
  - SWITCHES
  - CONTROL LEVERS, PEDALS
  - CONTROLLER
  - DUST INDICATOR
  - FUSE BOX
  - FUSIBLE LINK
  - CAP WITH LOCK
  - DOOR OPEN LOCK
  - SASH GLASS INTERMEDIATE LOCK
  - NET POCKET
  - ASHTRAY
  - TOOL BOX
  - ENGINE OIL FILLER CAP
  - CAR STEREO, HANDLING
  - AIR CONDITIONER, HANDLING
  - ACCUMULATOR, HANDLING
- OPERATION
  - CHECK BEFORE STARTING ENGINE, ADJUST
  - STARTING ENGINE
  - OPERATIONS AND CHECKS AFTER STARTING ENGINE
  - STOPPING ENGINE
  - MOVING MACHINE
  - STOPPING MACHINE
  - SHIFTING GEAR
  - SHIFTING BETWEEN FORWARD AND REVERSE
  - STEERING MACHINE
  - PRECAUTIONS FOR OPERATION
  - PARKING MACHINE
  - CHECK AFTER STOPPING ENGINE
  - CHECK AFTER FINISHING WORK
  - LOCKING
  - PROHIBITED WORK OF SUPER DOZER
  - EFFECTIVE USE OF SUPER DOZER
  - EFFECTIVE USE OF MODE SELECTION SYSTEM
  - ADJUSTING POSTURE OF WORK EQUIPMENT
  - TIPS FOR LONGER UNDERCARRIAGE LIFE
- TRANSPORTATION
  - TRANSPORTATION PROCEDURE
  - METHOD OF LIFTING MACHINE
  - TRAVELING ON ROADS
- COLD WEATHER OPERATION
  - PRECAUTIONS FOR LOW TEMPERATURE
  - AFTER COMPLETION OF WORK
  - AFTER COLD WEATHER
- LONG-TERM STORAGE
  - BEFORE STORAGE
  - DURING STORAGE
  - AFTER STORAGE
  - STARTING MACHINE AFTER LONG-TERM STORAGE
- TROUBLESHOOTING
  - AFTER RUNNING OUT OF FUEL
  - METHOD OF TOWING MACHINE
  - IF BATTERY IS DISCHARGED
  - OTHER TROUBLE
  - WHEN MODE SELECTION SYSTEM FLASHES
MAINTENANCE
- GUIDES TO MAINTENANCE
- OUTLINES OF SERVICE
  - HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
  - OUTLINE OF ELECTRIC SYSTEM
  - HANDLING HYDRAULIC RELATED EQUIPMENT
- WEAR PARTS
  - WEAR PARTS LIST
- RECOMMENDED FUEL, COOLANT, AND LUBRICANT
  - RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
- STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
  - TORQUE LIST
- PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
  - SAFETY CRITICAL PARTS
- MAINTENANCE SCHEDULE CHART
  - MAINTENANCE SCHEDULE CHART
- SERVICE PROCEDURE
  - INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
  - WHEN REQUIRED
  - CHECK BEFORE STARTING
  - EVERY 250 HOURS SERVICE
  - EVERY 500 HOURS SERVICE
  - EVERY 1000 HOURS SERVICE
  - EVERY 2000 HOURS SERVICE
  - EVERY 4000 HOURS SERVICE
SPECIFICATIONS
- SPECIFICATIONS
ATTACHMENTS, OPTIONS
- GENERAL PRECAUTIONS
  - PRECAUTIONS RELATED TO SAFETY
- SELECTION OF TRACK SHOE
  - SELECTION OF TRACK SHOES
- HANDLING MACHINES EQUIPPED WITH VHMS
  - VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED
  - VHMS AND COMMUNICATIONS TERMINAL INSTALLED
INDEX