Komatsu D32E-1A, D32P-1A, D38E-1A, D38P-1A, D39E-1A, D39P-1A Index:

• MAIN MENU
• COVER
• INTRODUCTION
  • FORWARD
  • SAFETY INFORMATION
  • INTRODUCTION
    • INTENDED USE
    • FEATURES
    • BREAKING IN THE MACHINE
  • LOCATION OF PLATES, TABLE TO ENTER P.I.N. AND DISTRIBUTION
    • P.I.N. PLATE LOCATION
    • ENGINE SERIAL NO. PLATE LOCATION
    • TABLE OF CONTENTS
  • TABLE OF CONTENTS
• SAFETY
  • WARNING LABELS
  • GENERAL PRECAUTIONS
    • SAFETY RULES
    • SAFETY FEATURES
    • UNATHORIZED MODIFICATION
    • CLOTHING AND PERSONAL PROTECTIVE ITEMS
    • ALWAYS APPLY LOCK WHEN LEAVING OPERATIORS SEAT
    • MOUNTING AND DISMOUNTING
    • FIRE PREVENTION FOR FUEL AND OIL
    • CRUSHING OR CUTTING PREVENTION
    • PRECAUTIONS WHEN HANDLING AT HIGH TEMPERATURES
    • ASBESTOS DUST HAZARD PREVENTION
    • FIRE EXTINGUISHER AND FIRST AID KIT
    • PRECAUTIONS FOR ATTACHMENTS
    • PRECAUTIONS FOR ROPS CANOPY OR CAB
  • PRECAUTIONS DURING OPERATION
    • BEFORE STARTING ENGINE
    • SAFETY AT WORK SITE
    • FIRE PREVENTION
    • IN OPERATORS COMPARTMENT
    • VENTILATION FOR ENCLOSED AREAS
    • PRECAUTIONS FOR MIRROR AND LIGHTS
  • OPERATING MACHINE
    • WHEN STARTING ENGINE
    • PRECAUTIONS WHEN MOVING FORWARD OR BACKWARD
    • VISIBILITY
    • TRAVELING ON SLOPES
    • OPERATE CAREFULLY ON SNOW
    • WORKING ON LOOSE GROUND
    • PARKING THE MACHINE
  • TRANSPORTATION
    • LOADING AND UNLOADING
    • SHIPPING
    • PRECAUTIONS WHEN FIXING ROPE AND RAISING MACHINE
    • BATTERY
    • TOWING
  • PRECAUTIONS FOR MAINTENANCE
    • BEFORE CARRYING OUT MAINTENANCE
  • RULES TO FOLLOW WHEN ADDING FUEL OR OIL
  • PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
  • RADIATOR COOLANT LEVEL
  • USE OF LIGHTING
  • DURING MAINTENANCE
    • PERSONNEL
    • ATTACHMENTS
    • WORK UNDER THE MACHINE
    • KEEP THE MACHINE CLEAN
    • HANDLING HIGH PRESSURE HOSES
    • PRECAUTION WITH BATTERY
    • PRECAUTION WITH HIGH PRESSURE OIL
    • PRECAUTION WHEN CARRYING OUT MAINTENANCE AT HIGH TEMPERATURE OR PRESSURE
    • PRECAUTION WHEN USING HIGH PRESSURE GREASE TO ADJUST TRACK TENSION
    • ROTATING FAN AND BELT
    • WASTE MATERIALS
• OPERATION
  • GENERAL VIEW
    • GENERAL VIEW OF MACHINE
    • GENERAL VIEW OF CONTROLS AND GAUGES
    • UNIVERSAL SYMBOLS
  • EXPLANATIONS OF COMPONENTS
    • GENERAL
    • GAUGES AND WARNING LIGHTS
  • SWITCHES
    • START KEY SWITCH
    • WORK LIGHT SWITCH
    • HORN SWITCH
    • ETHER START SWITCH
    • ELECTRIAL SYSTEM MASTER SWITCH
    • CAB SWITCHES
  • SEAT, SEAT BELT AND ARM RESTS
    • SEAT
    • SEAT BELT
    • ARM REST
  • CONTROL LEVERS AND PEDALS
    • FUEL CONTROL LEVER
    • TRANSMISSION STEERING LEVER
    • SAFETY LOCK LEVER
    • LEFT PEDAL SECONDARY BRAKE
    • BRAKE AND DECELERATOR PEDAL
    • BRAKE PEDAL LOCK
    • BLADE CONTROL LEVER
    • RIPPER CONTROL LEVER
    • CAB CONTROLS
  • LOCKING FUEL CAP
    • OPENING
    • CLOSING
  • OPERATION
    • CHECKS BEFORE STARTING ENGINE
  • STARTING ENGINE
    • NORMAL STARTING
    • COLD WEATHER STARTING
  • OPERATIONS AND CHECKS AFTER ENGINE STARTS
  • MOVING MACHINE
  • SHIFTING GEAR
  • SHIFTING BETWEEN FORWARD AND REVERSE
  • STEERING MACHINE
    • NORMAL STARTING
    • TURNING WHILE DESCENDING A SLOPE
  • STOPPING MACHINE
  • PRECAUTIONS FOR OPERATION
    • METHOD FOR USING STEERING CLUTCH
    • PERMISSIBLE WATER DEPTH
    • WHEN TRAVELING UP OR DOWN HILLS
    • ON SLOPES
  • WORK POSSIBLE USING BULLDOZER
    • DOZING
    • SMOOTHING
    • CUTTING INTO HARD/FROZEN GROUND OR DITCHING
  • PARKING MACHINE
  • CHECK AFTER FINISHING WORK
  • STOPPING ENGINE
  • CHECKS AFTER STOPPING ENGINE
  • LOCKING
    • ROPS CANOPY
    • ROPS CAB
  • TIPS FOR LONGER UNDERCARRIAGE LIFE
    • OPERATION METHOD
    • INSPECTION AND ADJUSTMENT
    • INSPECTION AND REPAIR
  • TRANSPORTATION
    • LOADING, UNLOADING WORK
    • PRECAUTIONS FOR LOADING
    • PRECAUTIONS FOR TRANSPORTATION
  • COLD WEATHER OPERATIONS
    • PRECAUTIONS FOR LOW TEMPERATURE
    • AFTER COMPLETION OF WORK
    • AFTER COLD WEATHER
  • LONG TERM STORAGE
    • BEFORE STORAGE
    • DURING STORAGE
    • ATER STORAGE
  • TROUBLESHOOTING
    • AFTER RUNNING OUT OF FUEL
    • IF BATTERY IS DISCHARGED
    • OTHER TROUBLE
  • METHODS OF TOWING MACHINE
• MAINTENANCE
  • GUIDES TO MAINTENANCE
  • OUTLINES OF SERVICE
    • OUTLINE OF OIL, FUEL, COOLANT
  • WEAR PARTS LIST
  • USE OF FUEL, COOLANT AND LUBRICANTS
    • PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
  • ENGINE OIL SPECIFICATIONS
    • NORMAL OPERATION
    • ARCTIC OPERATION
  • DRIVE TRAIN OIL SPECIFICATIONS
  • TRACK FRONT IDLER, TRACK ROLLER, TOP IDLER OIL SPECIFICATIONS
  • EQUIPMENT SYSTEM OIL SPECIFICATIONS
  • FINAL DRIVE OIL SPECIFICATIONS
  • COOLING SYSTEM
    • GENERAL
    • WATER
    • ANTIFREEZE
    • INHIBITORS / CONDITIONERS
  • FUEL SYSTEM
    • GENERAL
    • DIESEL FUEL SPECIFICATIONS
  • STANDARD TIGHTENING TORQUES
    • INTRODUCTION OF NECESSARY TOOLS
    • BOLT IDENTIFICATION CHART
  • PERIODIC REPLACEMENT OF CRITICAL PARTS
  • MAINTENANCE SCHEDULE CHART
  • SERVICE PROCEDURE
    • INITIAL 10 HOURS SERVICE
  • EVERY 50 HOURS SERVICE
    • REPLACING DRIVE TRAIN PRESSURE FILTER
    • SERVICING THE DRIVE TRAIN PRESSURE FILTER
    • TRACK TENSION AND ADJUSTMENT
  • EVERY 10 HOURS SERVICE
    • CHECK RADIATOR COOLANT LEVEL
    • CHECK ENGINE CRANKCASE OIL LEVEL
    • CHECK EQUIPMENT SYSTEM HYDRAULIC OIL LEVEL
    • FILL FUEL TANK
    • DRAIN FUEL FILTER WATER SEPARATOR
    • OPEN FUEL SHUT OFF VALVE
    • CLEAN PRE-CLEANER HOOD
    • CHECK BRAKE PEDAL TRAVEL
    • PERFORM GROUND LEVEL INSPECTION
  • EVERY 50 HOURS SERVICE
    • CHECK OIL LEVEL IN DRIVE TRAIN
    • LUBRICATION
  • EVERY 100 HOURS
    • BLADE CUTTING EDGE HARDWARE
  • EVERY 250 HOURS SERVICE
    • REPLACE ENGINE OIL FILTER
    • CHANGE ENGINE CRANKCASE OIL
    • CHECKING FINAL DRIVE OIL LEVEL
    • REPLACE FUEL FILTER WATER SEPARATOR
    • CHECK ENGINE DRIVE BELT FOR WEAR
    • CHECK OPERATION OF THE DECELERATOR
    • REVERSE REVERSIBLE FAN BLADES
  • EVERY 500 HOURS SERVICE
    • CHECK ROPS MOUNTING BOT NUT TORQUE
    • CHECK TRACK SHOE BOLT NUT TORQUE
    • INSPECT MOUNTED EQUIPMENT
    • RADIATOR LEAKS
    • OUTSIDE OF RADIATOR CORE
  • EVERY 1000 HOURS SERVICE
    • SERVICE THE DRIVE TRAIN SUCTION STRAINER
    • CHANGING DRIVE TRAIN SYSTEM OIL
    • DRAIN, FLUSH AND REFILL FINAL DRIVE OIL
    • REPLACE DRIVE TRAIN SYSTEM BREATHER
    • REPLACING DRIVE TRAIN PRESSURE FILTER
    • REPLACE HYDRAULIC SYSTEM RETURN FILTER
    • CLEAN NEUTRAL VALVE INLET STRAINER
    • LUBRICATE VALVE CAM PLATE
    • CHECK TORQUE OF SPROCKET MOUNTING BOLTS
    • LUBRICATION
  • EVERY 2000 HOURS SERVICE
    • DRAIN, FLUSH AND REFILL COOLING SYSTEM
    • CLEAN HYDRAULIC SUCTION STRAINER
    • CLEAN HYDRAULIC RESERVOIR RELIEF VALVE
    • CHANGE HYDRAULIC SYSTEM FLUID
  • PERIODIC
    • CLEAN AIR CLEANER ELEMENTS
    • CLEAN FUEL TANK STRAINER
    • DRAIN FUEL TANK SEDIMENT BOWL
    • REPLACE IN LINE FUEL STRAINER
    • SEAT BELT
    • CHECK HOSE CLAMP TORQUE
  • WHEN REQUIRED
    • FAN BELT
    • ELECTRICAL SYSTEM
    • ETHER START
    • VENTING THE FUEL SYSTEM
    • ANGLING FRAME TO BLADE
    • REVERSE OR REPLACE END BITS AND CUTTING EDGES
    • TRACK TENSION AND ADJUSTMENT
    • ADJUST FRONT IDLER CLEARANCE
    • CLEAN OR REPLACE CAB FRESH AIR FILTER
    • GREASE CAB DOOR HINGES
    • WIPER WASHER FLUID LEVEL
  • SEASONAL PREPARATION
    • GENERAL
    • OUTSIDE SOURCE OF HEAT
    • LUBRICATION
    • FUEL SYSTEM
    • COOLING SYSTEM
    • ELECTRICAL SYSTEM
  • TURBOCHARGER: D38E/P-1 AND D39E/P-1
    • PRECAUTIONS
    • PRIMING
• SPECIFICATIONS
  • SPECIFICATIONS
    • D32E-1,D32P-1 SPECIFICATIONS
    • D38E-1, D38P-1 SPECIFICATIONS
    • D39E-1, D39P-1 SPECIFICATIONS
    • D32E-1 DIMENSIONS
    • D32P-1 DIMENSIONS
    • D38E-1 DIMENSIONS
    • D38P-1 DIMENSIONS
    • D39E-1 DIMENSIONS
    • D39P-1 DIMENSIONS
• OPTIONS, ATTACHMENTS
  • PRECAUTIONS RELATED TO SAFETY