Komatsu PC200LL-8, PC220LL-8 Hydraulic Excavator Index:

• INTRODUCTION
  • FOREWORD
  • SAFETY INFORMATION
    • Signal Words
    • Other Signal Words
    • Safety Labels
  • INTRODUCTION
    • Directional Reference of Machine
  • BREAKING IN THE MACHINE
  • PRODUCT INFORMATION
    • Machine Serial Number Plate and its Location
    • EPA* Regulations, Engine Serial Number Plate and its Location
    • Service Meter Location
    • Komatsu Forestry Front Serial Number Plate
    • Your Machine Serial Numbers and Distributor
  • TABLE OF CONTENTS
• SAFETY
  • SAFETY AND WARNING DECALS
    • Normal Excavator Decals
    • Safety Labels
    • Unique Safety Decals for Log Loader and Road Builder Excavators
  • GENERAL SAFETY RULES AND PRECAUTIONS
    • General Safety Rules
    • Clothing and Personal Protective Items
    • Fire Extinguisher and First Aid Kit
    • Handrails and Steps
    • Mounting and Dismounting
    • No Persons on Attachments
    • Do Not Get Caught In
    • Burn Prevention
    • Fire and Explosion Prevention
    • Falling Objects, Flying Objects and Intruding Objects Prevention
    • Inside Operator’s Compartment
    • Precautions for Attachments
    • Working Clearances
    • Ensure Good Visibility
    • Ventilation for Enclosed Area
    • Signalman’s Signal and Signs
    • Emergency Exit from Operator’s Cab
    • Asbestos Dust Hazard Prevention
  • SAFETY MACHINE OPERATION
    • Starting Engine
    • Checks Before Starting Engine
    • Safety Rules for Starting Engine
    • Starting Engine in Cold Weather
  • OPERATION
    • Checks Before Operation
    • Safety Rules for Changing Machine Directions
  • SAFETY RULES FOR TRAVEL
    • Traveling with Carriage Reversed
    • Traveling on Slopes
    • Operations on Slopes
    • Avoiding Dangerous Situations
    • Operation for Lifting Objects
    • Digging Hard Rocky Ground
    • Sudden Lever Shifting High Speed Travel
    • Operations on Snow
    • Parking Machine
  • TRANSPORTATION
    • Loading and Unloading
    • Shipping the Machine
  • BATTERY
    • Battery Hazard Prevention
    • Starting Engine with Booster Cables
  • TOWING
    • Safety Rules for Towing
  • LIFTING OBJECTS WITH BUCKET
    • Safety Rules for Lifting Objects
  • SAFETY MAINTENANCE INFORMATION
    • Warning Tag
    • Equipment Storage
    • Keep Work Place Clean and Tidy
    • Appoint Leader when Working with Others
    • Working Under the Machine
    • Using Drop Lamps
    • Keeping the Machine Clean
    • Stop Engine before carrying out Maintenance
    • Two Workers for Maintenance when Engine is Running
    • Proper Tools
    • Accumulator
    • Handling Gas Spring
    • Personnel
    • Rules for Refueling the Machine
    • Cooling System Precautions
    • Attachments
    • Work under the Machine
    • Noise
    • When Using Hammer
    • Welding, Grinding or Cutting
    • Starting Precautions
    • Safety First when using High-pressure Grease to Adjust Track Tension
    • Do not Disassemble Recoil Springs
    • Safety Rules for High-pressure Oil
    • Precaution for High Fuel Pressure
    • Safety Handling High-pressure Hoses
    • Precaution for High Voltage
    • High Temperatures Areas
    • Disposal of Waste Materials
    • Air Conditioner Maintenance
    • Compressed Air
    • Periodic Replacement of Safety Critical Parts
• OPERATION
  • GENERAL VIEW
    • General View of Log Loader Machine
    • General View of Road Builder Machine
    • General View Controls and Gauges
  • EXPLANATION OF COMPONENTS
    • Machine Monitor
    • Basic Operation of Machine Monitor
    • Basic Check Monitors
    • Caution Monitors
    • Emergency Monitors
    • Meter Display Portion
    • Monitor Switches
  • SWITCHES
    • Starting Switch
    • Fuel Control Dial
    • Cigarette Lighter
    • Swing Lock Switch
    • Lamp Switch
    • Joystick Switches
    • Room Lamp Switch
    • Emergency Pump Drive Switch
    • Swing Brake Cancel Switch
    • Soft Swing Switch
  • CONTROL LEVERS AND PEDALS
    • Lock Lever
    • Travel Levers
    • Work Equipment Control Lever
    • Sun Roof
    • Windshield
    • Emergency Escape Hammer
    • Door Lock
    • Cap With Lock
    • Drink Box
    • Magazine Box
    • Ashtray
    • Air Conditioner Controls
    • Radio
    • Auxiliary Electric Power
    • Fuse
    • Fusible Link
    • Controller
    • Grease Gun Holder
    • Fire Extinguisher
  • MACHINE OPERATIONS AND CONTROLS
    • Before Starting Engine
    • Adjustment
    • Seat Belt Inspection
    • Operations Before Starting Engine
    • Starting Engine
    • Turbo Protect Function
    • After Starting Engine
    • Breaking-in the New Machine
    • Stopping the Engine
  • MACHINE OPERATION
    • Preparations for Moving the Machine
    • Moving Machine Forward
    • Moving Machine Backward
    • Stopping Machine
    • Steering The Machine
    • Swinging
  • WORK EQUIPMENT CONTROLS AND OPERATIONS
    • Working Mode
  • PROHIBITED OPERATIONS
  • GENERAL OPERATION INFORMATION
    • Traveling On Slopes
    • Escape From Mud
  • RECOMMENDED APPLICATIONS
  • BUCKET REPLACEMENT AND ROTATION
  • PARKING MACHINE
  • CHECK AFTER SHUT OFF ENGINE
  • MACHINE INSPECTION AFTER DAILY WORK
    • Locking
  • TRANSPORTATION
    • Transportation Procedure
    • Loading And Unloading With Trailer
  • LONG DISTANCE TRANSPORT MODE
    • Normal Mode Display
    • Long Distance Transport Mode Display
  • COLD WEATHER OPERATION
    • Cold Weather Operation Information
  • LONG TERM STORAGE
    • Before Storage
    • During Storage
    • After Storage
    • Starting Machine after Long-term Storage
  • TROUBLES AND ACTIONS
    • Running Out of Fuel
    • Phenomena that are not Failures
    • Towing the Machine
    • Lightweight Towing Hole
    • Severe Job Condition
    • Discharged Battery
    • Starting Engine with Booster Cables
    • Other Trouble
  • ELECTRONIC CONTROL SYSTEM
    • Point of Contact to Telephone when Error Occurs
• MAINTENANCE
  • MAINTENANCE INFORMATION
    • Komatsu Genuine Lubricants
  • OUTLINE OF SERVICE
    • Handling Oil, Fuel, Coolant, and Performing Oil Clinic
  • ELECTRIC SYSTEM MAINTENANCE
  • WEAR PARTS
    • Wear Parts List
  • RECOMMENDED FUEL, COOLANT, AND LUBRICANT
    • Recommended Brands, Recommended Quality for Products other than Komatsu Genuine Oil
  • TORQUE SPECIFICATIONS
    • Torque List
  • SAFETY CRITICAL PARTS
    • Safety Critical Parts List
  • MAINTENANCE SCHEDULE
    • Maintenance Schedule Chart
    • Maintenance Interval for Hydraulic Breaker
  • MAINTENANCE PROCEDURE
    • Initial 10 Hours Maintenance
    • Initial 250 Hours Maintenance (Only After the First 250 Hours)
    • Initial 500 Hours Maintenance (Only After the First 500 Hours)
    • When Required
    • Check Before Starting
    • Every 100 Hours Maintenance
    • Every 250 Hours Maintenance
    • Every 500 Hours Maintenance
    • Every 1000 Hours Maintenance
    • Every 2000 Hours Maintenance
    • Every 4000 Hours Maintenance
    • Every 5000 Hours Maintenance
    • Every 8000 Hours Maintenance
• SPECIFICATIONS
  • SPECIFICATIONS
    • Dimensions (PC200LL-8)
    • Dimensions (PC220LL-8)
    • Working Ranges
• OPTIONS, ATTACHMENTS
  • GENERAL PRECAUTIONS FOR SAFETY
    • Precautions When Selecting
    • Read The Instruction Manual Thoroughly
    • Precautions When Removing Or Installing
    • Precautions When Using
  • BUCKET WITH HOOK
    • Hook Condition
    • Prohibited Operations
  • ATTACHMENT GUIDE
    • Attachment Combinations
    • Track Shoes Selection
    • Bucket Teeth Selection
    • Trapezoidal Bucket
    • Handling Extension Arm
    • Handling Clamshell Bucket
  • HANDLING MACHINES EQUIPPED WITH KOMTRAX
    • Basic Precautions