Hyster B80Z (A233 A890) Forklift Service Manual

Format: PDF (Printable Document)
File Language: English
File Pages (Total): 1048
File Size (Total): 24.35 MB (Speed Download Link)
Brand: Hyster
Model: B80Z (A233 A890) Forklift
Type of Document: Service Manual

Excellent Rating (4.8) on Trustpilot · Trusted Worldwide

Categories: Hyster PDF, PDF

$ 45

Hyster B80Z (A233 A890) Forklift Service Manual

Hyster B80Z (A233 A890) Forklift Index:

General
- How to Move a Disabled Truck
  - How to Tow the Lift Truck
- How to Raise the Lift Truck
  - Lifting Drive/Steer Tire
  - Lifting Load Wheels
- How to Put a Lift Truck on Blocks
  - How to Raise Drive/Steer Tire
  - How to Raise Load Wheels
- Welding Repairs
Maintenance Schedule
- Checks and Inspection Procedures
  - Hydraulic System
  - Lifting Mechanism
  - Controls
  - Electrical and Battery
  - Wheels and Tires
- Casters
Lubrication Instructions
- Every 8 Hours or Daily
- Every 50 Hours or 1 Month
- Every 350 Hours or 2 Months
  - Check Hydraulic Oil Level
- Every 2000 Hours or 1 Year
  - To Fill Hydraulic Reservoir
Recommended Schedule of Maintenance
Battery Maintenance
- How to Charge the Battery
  - Equalizing Charge
  - Normal Charge
  - Maintenance-Free Battery Charger
- How to Change the Battery

General
- How to Move a Disabled Truck
  - How to Tow the Lift Truck
- How to Raise the Lift Truck
  - Lifting Drive/Steer Tire
  - Lifting Load Wheels
- How to Put a Lift Truck on Blocks
  - How to Raise Drive/Steer Tire
  - How to Raise Load Wheels
- Welding Repairs
Maintenance Schedule
- Checks and Inspection Procedures
  - Hydraulic System
  - Lifting Mechanism
  - Controls
  - Electrical and Battery
  - Wheels and Tires
- Casters
Lubrication Instructions
- Every 8 Hours or Daily
- Every 50 Hours or 1 Month
- Every 350 Hours or 2 Months
  - Check Hydraulic Oil Level
- Every 2000 Hours or 1 Year
  - To Fill Hydraulic Reservoir
Recommended Schedule of Maintenance
Battery Maintenance
- How to Charge the Battery
  - Equalizing Charge
  - Normal Charge
  - Maintenance-Free Battery Charger
- How to Change the Battery

General
Electrical System Checks
- Safety Precautions
Repairs
- Controller, Replace
  - Remove
  - Install
- Contactor Coil, Check
- Contactor, Replace
- Contactor Tips, Replace
  - Remove
  - Install
Fuses
Brake Switch – W60Z, W65Z, W80Z, B60Z (→Aug. 2003) and B80Z (→Aug. 2003)
- Remove and Install
Brake and Interlock Switches – B60Z (Aug. 2003→) and B80Z (Aug. 2003→)
- Disassemble
- Assemble
Height Limit
Control Handle
- Disassemble
- Control Handle Card (Old Style)
- Control Handle Card (New Style)
  - Configure
  - Calibrate
- Assemble
Remote Control Box Switches (B60Z and B80Z)
- Remove
- Install
Motor Maintenance – General
Brush and Commutator Inspection
- Commutator Problems
Brush Replacement
Drive Motor
- Remove
- Disassemble
- Assemble
- Install
Lift Pump Motor
- Remove
- Install
Commutator Repairs
Testing the Drive Motor
- Damaged Field and Armature
- Short Circuit in an Armature Winding
- Short Circuit in the Armature
- Open Circuit in a Field Coil
- Short Circuit in a Field Coil
- Short Circuit Between Field and Motor Case
- Brush Holder
Troubleshooting

General
Electrical System Checks
- Safety Precautions
Repairs
- Controller, Replace
  - Remove
  - Install
- Contactor Coil, Check
- Contactor, Replace
- Contactor Tips, Replace
  - Remove
  - Install
Fuses
Brake Switch – W60Z, W65Z, W80Z, B60Z (→Aug. 2003) and B80Z (→Aug. 2003)
- Remove and Install
Brake and Interlock Switches – B60Z (Aug. 2003→) and B80Z (Aug. 2003→)
- Disassemble
- Assemble
Height Limit
Control Handle
- Disassemble
- Control Handle Card (Old Style)
- Control Handle Card (New Style)
  - Configure
  - Calibrate
- Assemble
Remote Control Box Switches (B60Z and B80Z)
- Remove
- Install
Motor Maintenance – General
Brush and Commutator Inspection
- Commutator Problems
Brush Replacement
Drive Motor
- Remove
- Disassemble
- Assemble
- Install
Lift Pump Motor
- Remove
- Install
Commutator Repairs
Testing the Drive Motor
- Damaged Field and Armature
- Short Circuit in an Armature Winding
- Short Circuit in the Armature
- Open Circuit in a Field Coil
- Short Circuit in a Field Coil
- Short Circuit Between Field and Motor Case
- Brush Holder
Troubleshooting

General
Brush and Commutator Inspection
- Hydraulic Pump Motor and Traction Motor
- Steering Pump Motor
- Normal Commutator Surface
- Commutator Problems
Brush Replacement
Stoning the Commutator
Motors Repair
- Disassemble
  - Traction Motor and Hydraulic Pump Motor
  - Steering Pump Motor
- Assemble
  - Traction Motor and Hydraulic Pump Motor
  - Steering Pump Motor
Brush Alignment, Traction and Hydraulic Motors
Tests for Damaged Field and Armature
- Test for an Open Circuit in One Armature Winding
- Test for Short Circuit in One Armature Winding
- Test for Short Circuit to Armature Shaft
- Test for Open Circuit in Field Coil
- Test for Short Circuit in Field Coil
- Test for Short Circuit Between Field and Motor Case
- Brush Holder Test
Troubleshooting