Hyster E30-40HSD (A219 A883) Forklift Service Manual

Format: PDF (Printable Document)
File Language: English
File Pages (Total): 988
File Size (Total): 23.56 MB (Speed Download Link)
Brand: Hyster
Model: E30-40HSD (A219 A883) Forklift
Type of Document: Service Manual

Categories: Hyster PDF, PDF

$ 45

Hyster E30-40HSD (A219 A883) Forklift Service Manual

📘 Show Index

Hyster E30-40HSD (A219 A883) Forklift Index:

toc
- Mast
- Safety Precautions Maintenance and Repair
- General
- Safety Procedures When Working Near Mast
- Fork Repair
  - Check
  - Remove
  - Install
- Carriages Repair
  - Standard Carriage
  - Integral Sideshift Carriage
- Mast Repair
  - Remove
  - Two-Stage LFL and Two-Stage FFL Masts, Disassemble
  - Three-Stage FFL Mast
  - Two-Stage LFL and Two-Stage FFL Mast, Assemble
  - Three-Stage FFL Mast, Assemble
  - Install
- Lift Cylinders Repair
  - Free-Lift Cylinder, Remove
  - Lift Cylinders, Disassemble
  - Lift Cylinders, Assemble
  - Main Lift Cylinders, Install
  - Free-Lift Cylinder, Install
- Header Hose Arrangement
  - Two-Stage LFL Mast, New Hose Install
  - Two-Stage LFL Mast, Adjust Hoses After Installation
  - Two-Stage FFL Mast, New Hose Install
  - Two-Stage FFL Mast, Adjust Hoses After Installation
  - Three-Stage FFL Mast, New Hose Install
  - Three-Stage FFL Mast, Adjust Hoses After Install
- Lift and Tilt System Leak Check
  - Lift Cylinders Leak Check
  - Tilt Cylinders Leak Check
- Tilt Cylinders Adjustment
- Lift Chain Adjustment
- Mast Adjustment
- Carriage Adjustment
- Troubleshooting

toc
- Mast
- Safety Precautions Maintenance and Repair
- General
- Safety Procedures When Working Near Mast
- Fork Repair
  - Check
  - Remove
  - Install
- Carriages Repair
  - Standard Carriage
  - Integral Sideshift Carriage
- Mast Repair
  - Remove
  - Two-Stage LFL and Two-Stage FFL Masts, Disassemble
  - Three-Stage FFL Mast
  - Two-Stage LFL and Two-Stage FFL Mast, Assemble
  - Three-Stage FFL Mast, Assemble
  - Install
- Lift Cylinders Repair
  - Free-Lift Cylinder, Remove
  - Lift Cylinders, Disassemble
  - Lift Cylinders, Assemble
  - Main Lift Cylinders, Install
  - Free-Lift Cylinder, Install
- Header Hose Arrangement
  - Two-Stage LFL Mast, New Hose Install
  - Two-Stage LFL Mast, Adjust Hoses After Installation
  - Two-Stage FFL Mast, New Hose Install
  - Two-Stage FFL Mast, Adjust Hoses After Installation
  - Three-Stage FFL Mast, New Hose Install
  - Three-Stage FFL Mast, Adjust Hoses After Install
- Lift and Tilt System Leak Check
  - Lift Cylinders Leak Check
  - Tilt Cylinders Leak Check
- Tilt Cylinders Adjustment
- Lift Chain Adjustment
- Mast Adjustment
- Carriage Adjustment
- Troubleshooting

toc
- Mast
- Safety Precautions Maintenance and Repair
- General
- Description and Operation
  - Carriages
  - Mast Mounts
- Two-Stage Mast, Limited Free-Lift (LFL)
  - Description and Operation
- Two-Stage Mast, Full Free-Lift (FFL)
  - Description and Operation
- Three-Stage Mast, Full Free-Lift (FFL)
  - Description and Operation
- Cylinder Cushion During Lifting Sequence
- Cylinder Cushion During Lowering Sequence

toc
- Mast
- Safety Precautions Maintenance and Repair
- General
- Description and Operation
  - Carriages
  - Mast Mounts
- Two-Stage Mast, Limited Free-Lift (LFL)
  - Description and Operation
- Two-Stage Mast, Full Free-Lift (FFL)
  - Description and Operation
- Three-Stage Mast, Full Free-Lift (FFL)
  - Description and Operation
- Cylinder Cushion During Lifting Sequence
- Cylinder Cushion During Lowering Sequence

toc
- Electrical System
- Safety Precautions Maintenance and Repair
- General
- Major Electrical System Features
  - Integrated System
  - CANbus Advantages
  - CANbus Communications
  - Multifunction Control Handle
  - Multifunction Displays
  - BDI
- Setup
  - Setup Instructions
  - Normal Operation
  - Diagnostics
- Checking Transistor Controller
  - Component Repair and Testing
  - Troubleshooting
  - Fault Codes and Display Messages
- SEM Traction Motor Controller
  - Curtis 1243 Traction Controller
  - Hydraulic Pump Controller (Optional)
  - Controller Removal
  - Install
  - Low-Voltage Protection Function
  - Checking Contactor Coils
- Contactor and Electrical Panel Checks
  - Fuses
  - Contactors
- Steer Position Sensor
  - General
  - Operation
  - Install
  - Position Steer Tire for Straight Travel
  - Adjust
  - Test
- Causes of Motor Failure
  - Overload
  - Shock Loading
  - Short in Field Coils
  - Short Brushes
  - High or Low Commutator Bar
  - Open Circuit
  - Low Battery Voltage
  - Eccentricity of Commutator
  - Overspeeding
- Drive Motor
  - Inspect
  - Preparation of Drive Motor Commutator
- Drive Motor Brush and Brush Holder
  - Drive Motor Brush, Remove and Install (Motor Installed)
  - Drive Motor Brush Holder, Remove and Install (Motor Installed)
- Drive Motor Disassembly and Assembly
  - Remove
  - Repair
  - Install
- Drive and Hydraulic Pump Motors
  - Routine Preventive Maintenance
  - Cleanliness
  - Connections
  - Discoloration and Burn Marks
  - Brushes
  - Short in Armature
  - Commutator
  - Bearings
- Hoist Pump Motor
  - Maintenance Instructions
- Motor Tests
  - Excessive Current Draw
  - Measuring Current Draw
  - Excessive Resistance
  - Brush Springs
- DC to DC Converter
tables
- Table 1. Fault Codes and Display Messages
- Table 2. 1254 Hydraulic Pump Controller Parameter Settings
- Table 3. Coil Resistance
- Table 4. Potentiometer Specifications