Hyster H210, H250, H48HD2, H300, H360HD2, H360HD2-EC (K019 G877) Forklift Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 2644

File Size: 142.45 MB (Speed Download Link)

Brand: Hyster

Model: H210-250-48HD2, H300-360HD2, H360HD2-EC (K019 G877) Forklift

Type of Document: Service Manual

Categories: Hyster PDF, PDF

$ 45

Hyster H210, H250, H48HD2, H300, H360HD2, H360HD2-EC (K019 G877) Forklift Service Manual

Hyster H210-250-48HD2, H300-360HD2, H360HD2-EC (K019 G877) Forklift Service Manual

📘 Show Index

Hyster H210-250-48HD2, H300-360HD2, H360HD2-EC (K019 G877) Forklift Index:

General
Safety Precautions and Tips
List of Terms and Abbreviations
Installing the Hydraulic User Interface Program
Starting the Hydraulic User Interface Program
- …
  - Truck Selection Window
Start Screen/Language Selection
Warning Screen
Basic Screen Explanation
Truck Configuration
- …
  - Control Selection
  - Front-End Selection
  - Responsiveness Settings
  - Interrupt Selection
  - Units selection
  - All Parameter Screen
Installed Features
- …
  - Software Enabled Options
  - Standard Installed Features
Calibration Screen
Flow Settings
Valve Settings
- About Valve Actuation
Diagnostics
- Hydraulic Diagnostics
- Interrupt Indicators
  - Main Valve Solenoid Power Supply
  - Operator Presence
  - Lift Interrupt
  - Lower Interrupt
- Controller Information
Active Errors
Error History
Fault Code Table
HCU Pinning
File Uploads/Downloads
- Connecting to the Hydraulic Control Unit
  - Setup a Connection
  - Check the Current Software Version
  - Download a P1T (Parameter-file)
  - Download a ROP File
- Tips and Tricks
  - Controller Identification

General
Safety Precautions and Tips
List of Terms and Abbreviations
Installing the Hydraulic User Interface Program
Starting the Hydraulic User Interface Program
- …
  - Truck Selection Window
Start Screen/Language Selection
Warning Screen
Basic Screen Explanation
Truck Configuration
- …
  - Control Selection
  - Front-End Selection
  - Responsiveness Settings
  - Interrupt Selection
  - Units selection
  - All Parameter Screen
Installed Features
- …
  - Software Enabled Options
  - Standard Installed Features
Calibration Screen
Flow Settings
Valve Settings
- About Valve Actuation
Diagnostics
- Hydraulic Diagnostics
- Interrupt Indicators
  - Main Valve Solenoid Power Supply
  - Operator Presence
  - Lift Interrupt
  - Lower Interrupt
- Controller Information
Active Errors
Error History
Fault Code Table
HCU Pinning
File Uploads/Downloads
- Connecting to the Hydraulic Control Unit
  - Setup a Connection
  - Check the Current Software Version
  - Download a P1T (Parameter-file)
  - Download a ROP File
- Tips and Tricks
  - Controller Identification

Series Code / Model Designation Reference Table
General
Description of Operation
- Cab Structure
- Cab Tilt System
- Cab Tip-Up System
- Tilting the Cab
  - Raising
  - Lowering
Remove and Install
- Cab Door Assembly
  - Cab Door
  - Door Hinge
  - Door Latch
  - Door Handle
  - Door Release
  - Door Push Button
- Cab Tilt System
  - Electric Tilt Pump
  - Hand Tilt Pump
  - Cab Tilt Cylinder
  - Latch
- Brake and Inching Pedal
  - Remove
  - Install
- Accelerator Pedal and Sensor
  - Remove
  - Install
  - Adjust Sensor
- Seat Assembly
  - Seat
  - Seat Cushion
  - Back Cushion
  - Seat Suspension Replacement
  - Boot Replacement
- Power Assist Armrest
  - Release Cable
  - Gas Spring
  - Joystick
  - Electrical Levers
  - Armrest Rocker Switches
  - Armrest Top Cover
- Instrument Panel
  - Key Switch
  - 12V Power Socket
  - Electric-Operated Heat Control and Air Recirculation Control (Airco Only)
  - Cable-Operated Heater Control (Heater Only)
  - Air Conditioning Switch Replacement
  - Instrument Panel Rocker Switches Replacement
  - Parking Brake Switch
  - Indicator Display Replacement
  - Instrument Panel Top Console
- Steering Wheel and Column Assembly
  - Steering Wheel and Horn
  - Steering Column Assembly
  - Adjustment Handle
  - Main Warning Lights
  - Shift Lever
  - Turn Signal Lever
- Window Wipers
  - Window Wiper Assembly Replacement
  - Window Wiper Motor Replacement
  - Rear Window Wiper Motor Assembly
  - Top Window Wiper Motor Assembly
- Window Washer System
  - Window Washer Reservoir and Pumps
  - Window Washer Hoses
- Window Washer Spray Nozzles
  - Front Window
  - Rear Window
  - Top Window
- Window Replacement
  - Front Window
  - Rear Window
  - Top Window
  - Door, Upper/Lower Window
  - Sliding Window and Sliding Tracks
  - Weather Strip Replacement
  - Window Stopper Replacement
  - Window Seal Replacement
  - Sliding Window Frame
- Floor Mat
  - Front Floor Mat
  - Rear Floor Mat
- Radio Console
  - Remove
  - Install
- Air Duct Replacement
  - Remove Front
  - Remove Rear
  - Install
- Accessories
  - Mirror Replacement
  - Sunshade Replacement
  - Map Light Replacement
  - Interior Fan Replacement
  - Training Seat
- Label Replacement
Checks and Adjustments
- Check Oil Level for Cab Tilt System
- Door Striker Pin Adjustment
- Brake Pedal Adjustment
  - Dry Brake
  - Wet Brake
- Inching Pedal Adjustment
- Inching Pedal Sensor Adjustment
  - Sensor Adjustment Using Dana Dashboard Software
  - Sensor Adjustment using the APC200 Display
  - Sensor Adjustment for Trucks with ZF Transmission
- Inching Pedal Sensor Calibration
  - Sensor Calibration using Dana Dashboard Software
  - Sensor Calibration using APC200 Display
  - Sensor Calibration for Trucks with ZF Transmission

Series Code / Model Designation Reference Table
General
Description of Operation
- Cab Structure
- Cab Tilt System
- Cab Tip-Up System
- Tilting the Cab
  - Raising
  - Lowering
Remove and Install
- Cab Door Assembly
  - Cab Door
  - Door Hinge
  - Door Latch
  - Door Handle
  - Door Release
  - Door Push Button
- Cab Tilt System
  - Electric Tilt Pump
  - Hand Tilt Pump
  - Cab Tilt Cylinder
  - Latch
- Brake and Inching Pedal
  - Remove
  - Install
- Accelerator Pedal and Sensor
  - Remove
  - Install
  - Adjust Sensor
- Seat Assembly
  - Seat
  - Seat Cushion
  - Back Cushion
  - Seat Suspension Replacement
  - Boot Replacement
- Power Assist Armrest
  - Release Cable
  - Gas Spring
  - Joystick
  - Electrical Levers
  - Armrest Rocker Switches
  - Armrest Top Cover
- Instrument Panel
  - Key Switch
  - 12V Power Socket
  - Electric-Operated Heat Control and Air Recirculation Control (Airco Only)
  - Cable-Operated Heater Control (Heater Only)
  - Air Conditioning Switch Replacement
  - Instrument Panel Rocker Switches Replacement
  - Parking Brake Switch
  - Indicator Display Replacement
  - Instrument Panel Top Console
- Steering Wheel and Column Assembly
  - Steering Wheel and Horn
  - Steering Column Assembly
  - Adjustment Handle
  - Main Warning Lights
  - Shift Lever
  - Turn Signal Lever
- Window Wipers
  - Window Wiper Assembly Replacement
  - Window Wiper Motor Replacement
  - Rear Window Wiper Motor Assembly
  - Top Window Wiper Motor Assembly
- Window Washer System
  - Window Washer Reservoir and Pumps
  - Window Washer Hoses
- Window Washer Spray Nozzles
  - Front Window
  - Rear Window
  - Top Window
- Window Replacement
  - Front Window
  - Rear Window
  - Top Window
  - Door, Upper/Lower Window
  - Sliding Window and Sliding Tracks
  - Weather Strip Replacement
  - Window Stopper Replacement
  - Window Seal Replacement
  - Sliding Window Frame
- Floor Mat
  - Front Floor Mat
  - Rear Floor Mat
- Radio Console
  - Remove
  - Install
- Air Duct Replacement
  - Remove Front
  - Remove Rear
  - Install
- Accessories
  - Mirror Replacement
  - Sunshade Replacement
  - Map Light Replacement
  - Interior Fan Replacement
  - Training Seat
- Label Replacement
Checks and Adjustments
- Check Oil Level for Cab Tilt System
- Door Striker Pin Adjustment
- Brake Pedal Adjustment
  - Dry Brake
  - Wet Brake
- Inching Pedal Adjustment
- Inching Pedal Sensor Adjustment
  - Sensor Adjustment Using Dana Dashboard Software
  - Sensor Adjustment using the APC200 Display
  - Sensor Adjustment for Trucks with ZF Transmission
- Inching Pedal Sensor Calibration
  - Sensor Calibration using Dana Dashboard Software
  - Sensor Calibration using APC200 Display
  - Sensor Calibration for Trucks with ZF Transmission

Series Code / Model Designation Reference Table
General
Description
Remove and Install
- Air Filter Assembly (Tier 3/Stage IIIA)
  - Remove
  - Install
- Air Filter Assembly (Tier 4F/Stage IV)
  - Remove
  - Install
- Exhaust System (Tier 3/Stage IIIA)
  - Remove
  - Install
- Exhaust System (Tier 4F/Stage IV)
  - Exhaust Pipes High Mount
  - Exhaust Pipes and Diffuser Low Mount
  - Exhaust Seal Rings
  - Selective Catalytic Reducer (SCR)
  - Decomposition Reactor Tube (DRT)
  - Diesel Oxidation Catalyst (DOC)
- Hood Assembly
  - Remove
  - Install
- Running Boards, Steps and Mud Flaps
- Hydraulic Tank
  - Remove
  - Inspect
  - Clean
  - Repair
  - Inspection after Repair
  - Install
- Fuel Tank
  - Remove
  - Clean and Repair
  - Install
- Engine and Transmission (Tier 3/Stage IIIA)
  - Remove
  - Install
- Engine and Transmission (Tier 4F/Stage IV)
  - Remove
  - Install
- Operator’s Cab
  - Remove
  - Install
  - Cab Tilt System Oil Filling
- Counterweight
  - Remove
  - Install
- Label Replacement