Hyster H550HD, H650HD, H700HD, H550HDS, H650HDS, H700HDS (G008) Forklift Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 3492

File Size: 325.91 MB (Speed Download Link)

Brand: Hyster

Model: H550HD, H650HD, H700HD, H550HDS, H650HDS, H700HDS (G008) Forklift

Type of Document: Service Manual

Excellent Rating (4.8) on Trustpilot · Trusted Worldwide

Categories: Hyster PDF, PDF

$ 45

Hyster H550HD, H650HD, H700HD, H550HDS, H650HDS, H700HDS (G008) Forklift Service Manual

Hyster H550HD, H650HD, H700HD, H550HDS, H650HDS, H700HDS (H008) Forklift Service Manual

Hyster H550HD, H650HD, H700HD, H550HDS, H650HDS, H700HDS (H008) Forklift Index:

Series Code / Model Designation Reference Table
General
Description of Operation
- Cab Structure
- Cab Tilt System
- Cab Tip-Up System
- Tilting the Cab
  - Raising
  - Lowering
Remove and Install
- Cab Door Assembly
  - Cab Door
  - Door Hinge
  - Door Latch
  - Door Handle
  - Door Release
  - Door Push Button
- Cab Tilt System
  - Electric Tilt Pump
  - Hand Tilt Pump
  - Cab Tilt Cylinder
  - Latch
- Brake and Inching Pedal
  - Remove
  - Install
- Accelerator Pedal and Sensor
  - Remove
  - Install
  - Adjust Sensor
- Seat Assembly
  - Seat
  - Seat Cushion
  - Back Cushion
  - Seat Suspension Replacement
  - Boot Replacement
- Power Assist Armrest
  - Release Cable
  - Gas Spring
  - Joystick
  - Electrical Levers
  - Armrest Rocker Switches
  - Armrest Top Cover
- Instrument Panel
  - Key Switch
  - 12V Power Socket
  - Electric-Operated Heat Control and Air Recirculation Control (Airco Only)
  - Cable-Operated Heater Control (Heater Only)
  - Air Conditioning Switch Replacement
  - Instrument Panel Rocker Switches Replacement
  - Parking Brake Switch
  - Indicator Display Replacement
  - Instrument Panel Top Console
- Steering Wheel and Column Assembly
  - Steering Wheel and Horn
  - Steering Column Assembly
  - Adjustment Handle
  - Main Warning Lights
  - Shift Lever
  - Turn Signal Lever
- Window Wipers
  - Window Wiper Assembly Replacement
  - Window Wiper Motor Replacement
  - Rear Window Wiper Motor Assembly
  - Top Window Wiper Motor Assembly
- Window Washer System
  - Window Washer Reservoir and Pumps
  - Window Washer Hoses
- Window Washer Spray Nozzles
  - Front Window
  - Rear Window
  - Top Window
- Window Replacement
  - Front Window
  - Rear Window
  - Top Window
  - Door, Upper/Lower Window
  - Sliding Window and Sliding Tracks
  - Weather Strip Replacement
  - Window Stopper Replacement
  - Window Seal Replacement
  - Sliding Window Frame
- Floor Mat
  - Front Floor Mat
  - Rear Floor Mat
- Radio Console
  - Remove
  - Install
- Air Duct Replacement
  - Remove Front
  - Remove Rear
  - Install
- Accessories
  - Mirror Replacement
  - Sunshade Replacement
  - Map Light Replacement
  - Interior Fan Replacement
  - Training Seat
- Label Replacement
Checks and Adjustments
- Check Oil Level for Cab Tilt System
- Door Striker Pin Adjustment
- Brake Pedal Adjustment
  - Dry Brake
  - Wet Brake
- Inching Pedal Adjustment
- Inching Pedal Sensor Adjustment
  - Sensor Adjustment Using Dana Dashboard Software
  - Sensor Adjustment using the APC200 Display
  - Sensor Adjustment for Trucks with ZF Transmission
- Inching Pedal Sensor Calibration
  - Sensor Calibration using Dana Dashboard Software
  - Sensor Calibration using APC200 Display
  - Sensor Calibration for Trucks with ZF Transmission

Series Code / Model Designation Reference Table
General
Description of Operation
- Cab Structure
- Cab Tilt System
- Cab Tip-Up System
- Tilting the Cab
  - Raising
  - Lowering
Remove and Install
- Cab Door Assembly
  - Cab Door
  - Door Hinge
  - Door Latch
  - Door Handle
  - Door Release
  - Door Push Button
- Cab Tilt System
  - Electric Tilt Pump
  - Hand Tilt Pump
  - Cab Tilt Cylinder
  - Latch
- Brake and Inching Pedal
  - Remove
  - Install
- Accelerator Pedal and Sensor
  - Remove
  - Install
  - Adjust Sensor
- Seat Assembly
  - Seat
  - Seat Cushion
  - Back Cushion
  - Seat Suspension Replacement
  - Boot Replacement
- Power Assist Armrest
  - Release Cable
  - Gas Spring
  - Joystick
  - Electrical Levers
  - Armrest Rocker Switches
  - Armrest Top Cover
- Instrument Panel
  - Key Switch
  - 12V Power Socket
  - Electric-Operated Heat Control and Air Recirculation Control (Airco Only)
  - Cable-Operated Heater Control (Heater Only)
  - Air Conditioning Switch Replacement
  - Instrument Panel Rocker Switches Replacement
  - Parking Brake Switch
  - Indicator Display Replacement
  - Instrument Panel Top Console
- Steering Wheel and Column Assembly
  - Steering Wheel and Horn
  - Steering Column Assembly
  - Adjustment Handle
  - Main Warning Lights
  - Shift Lever
  - Turn Signal Lever
- Window Wipers
  - Window Wiper Assembly Replacement
  - Window Wiper Motor Replacement
  - Rear Window Wiper Motor Assembly
  - Top Window Wiper Motor Assembly
- Window Washer System
  - Window Washer Reservoir and Pumps
  - Window Washer Hoses
- Window Washer Spray Nozzles
  - Front Window
  - Rear Window
  - Top Window
- Window Replacement
  - Front Window
  - Rear Window
  - Top Window
  - Door, Upper/Lower Window
  - Sliding Window and Sliding Tracks
  - Weather Strip Replacement
  - Window Stopper Replacement
  - Window Seal Replacement
  - Sliding Window Frame
- Floor Mat
  - Front Floor Mat
  - Rear Floor Mat
- Radio Console
  - Remove
  - Install
- Air Duct Replacement
  - Remove Front
  - Remove Rear
  - Install
- Accessories
  - Mirror Replacement
  - Sunshade Replacement
  - Map Light Replacement
  - Interior Fan Replacement
  - Training Seat
- Label Replacement
Checks and Adjustments
- Check Oil Level for Cab Tilt System
- Door Striker Pin Adjustment
- Brake Pedal Adjustment
  - Dry Brake
  - Wet Brake
- Inching Pedal Adjustment
- Inching Pedal Sensor Adjustment
  - Sensor Adjustment Using Dana Dashboard Software
  - Sensor Adjustment using the APC200 Display
  - Sensor Adjustment for Trucks with ZF Transmission
- Inching Pedal Sensor Calibration
  - Sensor Calibration using Dana Dashboard Software
  - Sensor Calibration using APC200 Display
  - Sensor Calibration for Trucks with ZF Transmission

General
Safety Precautions and Tips
List of Abbreviations
Installing the Hydraulic User Interface Program
Starting the Hydraulic User Interface Program
- …
  - Truck Selection Window
Start Screen/Language Selection
Warning Screen
Basic Screen Explanation
Truck Configuration
- …
  - Control Selection
  - Front-end selection
  - Responsiveness Settings
  - Interrupt Selection
  - Units Selection
  - All Parameter Screen
Installed Features
- …
  - Software Enabled Options
  - Standard Installed Features
Calibration Screen
Flow Settings
Valve Settings
- …
  - About Valve Actuation
Diagnostics
- Hydraulic Diagnostics
  - Interrupt indicators
- Controller Information
Active Errors
Error History
Fault Code Table
HCU Pinning
Appendix A File Uploads/Downloads
- Connecting to the Hydraulic Control Unit
  - Setup a Connection
  - Check the Current Software Version
  - Download a P1T (Parameter-file)
  - Download a ROP File
- Tips and Tricks
  - Controller Identification

General
Safety Precautions and Tips
List of Abbreviations
Installing the Hydraulic User Interface Program
Starting the Hydraulic User Interface Program
- …
  - Truck Selection Window
Start Screen/Language Selection
Warning Screen
Basic Screen Explanation
Truck Configuration
- …
  - Control Selection
  - Front-end selection
  - Responsiveness Settings
  - Interrupt Selection
  - Units Selection
  - All Parameter Screen
Installed Features
- …
  - Software Enabled Options
  - Standard Installed Features
Calibration Screen
Flow Settings
Valve Settings
- …
  - About Valve Actuation
Diagnostics
- Hydraulic Diagnostics
  - Interrupt indicators
- Controller Information
Active Errors
Error History
Fault Code Table
HCU Pinning
Appendix A File Uploads/Downloads
- Connecting to the Hydraulic Control Unit
  - Setup a Connection
  - Check the Current Software Version
  - Download a P1T (Parameter-file)
  - Download a ROP File
- Tips and Tricks
  - Controller Identification