Hyster H1050HD-16CH, H1150HD-16CH (J117) Forklift Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 2780

File Size: 254.28 MB (Speed Download Link)

Brand: Hyster

Model: H1050HD-16CH, H1150HD-16CH (J117) Forklift

Type of Document: Service Manual

Categories: Hyster PDF, PDF

$ 45

Hyster H1050HD-16CH, H1150HD-16CH (J117) Forklift Service Manual

📘 Show Index

Hyster H1050HD-16CH, H1150HD-16CH (J117) Forklift Index:

Series Code / Model Designation Reference Table
General
Safety Precautions and Tips
List of Abbreviations
Installing the Hydraulic User Interface Program
Starting the Hydraulic User Interface Program
Service Tool Instructions
Warning Screen/Language Selection
- Warning Screen/Language Selection
Truck Configuration
- Power Pile Slope Selection
- Cabin Tip Up Selection
- 30ft Stops Selection
- Greasing System Selection
- Auto Park Brake Selection
- Drive-Over-Lift Settings
- TPMS Selection
- Spreader Settings – Auto Twist Lock
- Unit Selection
- Upload/Download Page
Installed Features
- Software Enabled Options
- Anti-Stall
- Vehicle Speed Limiters
  - High Temperature Protection
  - Loaded Speed Limiter – Preferred and Not Preferred Driving Position
  - Laden Speed Limiter
  - Cabin Tip Position
- ECO Mode and Engine Speed Limit
- Automatic Throttle Up
- Hibernate Idle
- Automatic Extend/Retract
- Container Counter
- Vehicle Functions
- Automatic Lights Shutdown
- Empty Seat Engine Shutdown
- High Temperature Protection
- Cold Temperature Protection
Joystick
- Joystick Profiling
- Flow Settings
Valve Settings
- Ramp Settings
Diagnostics
- Operator Present
- Lift Allowed
- Lower Allowed
- Tilt Forward Allowed
- Tilt Backwards Allowed
- Side Shift Allowed
- Extend/Retract Allowed
- Twistlocks Lock Allowed
- Twistlocks Unlock Allowed
- Cabin Tip Up Allowed
- Vehicle Information
- Pin Status 0,5
- Pin Status 0,9
- Controller Parameters
- Frame Input Pins by Function
- Frame Output Pins by Function
- Cab Input Pins by Function
- Cab Output Pins by Function
- Cabin Tip Up Diagnostics
- Fan Drive Settings
- Hydraulic Hours
- Brakes
- Automatic Park Brake
Fault Code Table
- Errors
- Fault Code Table
- HCU 0.5 Pinning
- HCU 0.9 Pinning
Appendix A File Uploads/Downloads
- Connecting to the Hydraulic Control Unit
  - Setup a Connection
  - Check the Current Software Version
  - Download a P1T (Parameter-file)
  - Download a ROP File
- Tips and Tricks
  - Controller Identification

Series Code / Model Designation Reference Table
General
Safety Precautions and Tips
List of Abbreviations
Installing the Hydraulic User Interface Program
Starting the Hydraulic User Interface Program
Service Tool Instructions
Warning Screen/Language Selection
- Warning Screen/Language Selection
Truck Configuration
- Power Pile Slope Selection
- Cabin Tip Up Selection
- 30ft Stops Selection
- Greasing System Selection
- Auto Park Brake Selection
- Drive-Over-Lift Settings
- TPMS Selection
- Spreader Settings – Auto Twist Lock
- Unit Selection
- Upload/Download Page
Installed Features
- Software Enabled Options
- Anti-Stall
- Vehicle Speed Limiters
  - High Temperature Protection
  - Loaded Speed Limiter – Preferred and Not Preferred Driving Position
  - Laden Speed Limiter
  - Cabin Tip Position
- ECO Mode and Engine Speed Limit
- Automatic Throttle Up
- Hibernate Idle
- Automatic Extend/Retract
- Container Counter
- Vehicle Functions
- Automatic Lights Shutdown
- Empty Seat Engine Shutdown
- High Temperature Protection
- Cold Temperature Protection
Joystick
- Joystick Profiling
- Flow Settings
Valve Settings
- Ramp Settings
Diagnostics
- Operator Present
- Lift Allowed
- Lower Allowed
- Tilt Forward Allowed
- Tilt Backwards Allowed
- Side Shift Allowed
- Extend/Retract Allowed
- Twistlocks Lock Allowed
- Twistlocks Unlock Allowed
- Cabin Tip Up Allowed
- Vehicle Information
- Pin Status 0,5
- Pin Status 0,9
- Controller Parameters
- Frame Input Pins by Function
- Frame Output Pins by Function
- Cab Input Pins by Function
- Cab Output Pins by Function
- Cabin Tip Up Diagnostics
- Fan Drive Settings
- Hydraulic Hours
- Brakes
- Automatic Park Brake
Fault Code Table
- Errors
- Fault Code Table
- HCU 0.5 Pinning
- HCU 0.9 Pinning
Appendix A File Uploads/Downloads
- Connecting to the Hydraulic Control Unit
  - Setup a Connection
  - Check the Current Software Version
  - Download a P1T (Parameter-file)
  - Download a ROP File
- Tips and Tricks
  - Controller Identification

Series Code / Model Designation Reference Table
General
Transmission Repair
- Remove
- Disassemble
  - Reverse and Second-Speed Clutch
- Clean and Inspect
  - Housings
  - Oil Seals and Gaskets
  - Bearings
  - Gears and Shafts
- Assemble
  - Reverse and Second-Speed Clutch
- Install
Control Valve With Solenoid Cover
- Remove
- Install
- Control Valve Disassemble and Assemble
- Control Valve Cover Removal
- Control Valve Components
  - Disassemble
  - Install
- Control Valve Cover Installation
Full Flow Control Valve Repair
- Remove
- Install
- Control Valve Components

Series Code / Model Designation Reference Table
General
Transmission Repair
- Remove
- Disassemble
  - Reverse and Second-Speed Clutch
- Clean and Inspect
  - Housings
  - Oil Seals and Gaskets
  - Bearings
  - Gears and Shafts
- Assemble
  - Reverse and Second-Speed Clutch
- Install
Control Valve With Solenoid Cover
- Remove
- Install
- Control Valve Disassemble and Assemble
- Control Valve Cover Removal
- Control Valve Components
  - Disassemble
  - Install
- Control Valve Cover Installation
Full Flow Control Valve Repair
- Remove
- Install
- Control Valve Components

Series Code / Model Designation Reference Table
General
Description And Operation
- Drive Axle
  - Planetary Gear Assembly
  - Differential
- Drive Shaft
Remove and Replace
- Precautions
  - Putting a Lift Truck on Blocks
- Drive Shaft
  - Remove
  - Inspect
  - Disassemble
  - Assemble
  - Install
- Planetary Gear Assembly
  - Repair and Replace Parts
  - Clean
  - Inspect
  - Install
- Differential
  - Disassemble
  - Clean and Inspect
  - Assemble
  - Install
- Parking Brake Valve
  - Remove
  - Clean and inspect
  - Install
- Parking Brake Caliper Repair
  - Remove
  - Disassemble
  - Inspect
  - Bleed Brakes
- Drive Axle
  - Remove
  - Install
Oil Drain and Refill Procedures
- Differential
  - Drain
  - Fill
- Hub Assembly
  - Drain
  - Fill
Torque Specifications