Hyster H1050HD-CH, H1150HD-CH (E117) Forklift Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 2800

File Size: 153.25 MB (Speed Download Link)

Brand: Hyster

Model: H1050HD-CH, H1150HD-CH (E117) Forklift

Type of Document: Service Manual

Categories: Hyster PDF, PDF

$ 45

Hyster H1050HD-CH, H1150HD-CH (E117) Forklift Service Manual

📘 Show Index

Hyster H1050HD-CH, H1150HD-CH (E117) Forklift Index:

toc
- Four-Speed Powershift Transmission
- Safety Precautions Maintenance and Repair
- Description of Operation
  - General
  - Torque Convertor, Pump Drive, and Pressure Regulating Valve
  - Input Shaft and Directional Clutches
  - Range Clutches
  - Output Section
  - Transmission Controls
  - Electric Solenoid Controls
  - Transmission Specifications
- Automatic Powershift Control (APC 100)
  - Transmission Control System
  - Transmission Control Lever
- Transmission Repair
  - Remove
  - Disassemble
  - Clean and Inspect
  - Assemble
  - Speed Sensor Installation
  - Install
- Low (1st) Speed Shaft Bearing Adjustment
- Control Valve Repair
  - Remove
  - Disassemble and Assemble
  - Clean and Inspect
  - Install
  - Limp Home Function
- Stall Test
- Transmission Oil Pressure Check
  - Pressure and Temperature Specifications
- Electrical Wiring and Specifications
  - Electrical Wiring
  - Electrical Specifications
- Hydraulic Cooler and Filter Lines Specifications
- Torque Specifications
  - Torque Specifications for Lubricated or Plated Screw Threads
- Troubleshooting
tables
- Table 1. Solenoid Controls
- Table 2. APC 100 Control Module (Pin Connections)
- Table 3. Example Torque Values at Dimensions Shown
- Table 4. Speed and Energized Wires
- Table 5. Wire Numbers and Color Codes
- Table 6. Grade 5
- Table 7. Grade 8
- Table 8. Grades 8.8, 10.9, and 12.9
- Table 9. Elastic Stop Nut Torque
- Table 10. O-ring Port Plug Torque Chart
- Table 11. Pipe Plug Torque Chart

toc
- Four-Speed Powershift Transmission
- Safety Precautions Maintenance and Repair
- Description of Operation
  - General
  - Torque Convertor, Pump Drive, and Pressure Regulating Valve
  - Input Shaft and Directional Clutches
  - Range Clutches
  - Output Section
  - Transmission Controls
  - Electric Solenoid Controls
  - Transmission Specifications
- Automatic Powershift Control (APC 100)
  - Transmission Control System
  - Transmission Control Lever
- Transmission Repair
  - Remove
  - Disassemble
  - Clean and Inspect
  - Assemble
  - Speed Sensor Installation
  - Install
- Low (1st) Speed Shaft Bearing Adjustment
- Control Valve Repair
  - Remove
  - Disassemble and Assemble
  - Clean and Inspect
  - Install
  - Limp Home Function
- Stall Test
- Transmission Oil Pressure Check
  - Pressure and Temperature Specifications
- Electrical Wiring and Specifications
  - Electrical Wiring
  - Electrical Specifications
- Hydraulic Cooler and Filter Lines Specifications
- Torque Specifications
  - Torque Specifications for Lubricated or Plated Screw Threads
- Troubleshooting
tables
- Table 1. Solenoid Controls
- Table 2. APC 100 Control Module (Pin Connections)
- Table 3. Example Torque Values at Dimensions Shown
- Table 4. Speed and Energized Wires
- Table 5. Wire Numbers and Color Codes
- Table 6. Grade 5
- Table 7. Grade 8
- Table 8. Grades 8.8, 10.9, and 12.9
- Table 9. Elastic Stop Nut Torque
- Table 10. O-ring Port Plug Torque Chart
- Table 11. Pipe Plug Torque Chart

Series Code / Model Designation Reference Table
General
Description of Operation
- Cab Structure
- Cab Tilt System
- Cab Tip-Up System
- Tilting the Cab
  - Raising
  - Lowering
Remove and Install
- Cab Door Assembly
  - Cab Door
  - Door Hinge
  - Door Latch
  - Door Handle
  - Door Release
  - Door Push Button
- Cab Tilt System
  - Electric Tilt Pump
  - Hand Tilt Pump
  - Cab Tilt Cylinder
  - Latch
- Brake and Inching Pedal
  - Remove
  - Install
- Accelerator Pedal and Sensor
  - Remove
  - Install
  - Adjust Sensor
- Seat Assembly
  - Seat
  - Seat Cushion
  - Back Cushion
  - Seat Suspension Replacement
  - Boot Replacement
- Power Assist Armrest
  - Release Cable
  - Gas Spring
  - Joystick
  - Electrical Levers
  - Armrest Rocker Switches
  - Armrest Top Cover
- Instrument Panel
  - Key Switch
  - 12V Power Socket
  - Electric-Operated Heat Control and Air Recirculation Control (Airco Only)
  - Cable-Operated Heater Control (Heater Only)
  - Air Conditioning Switch Replacement
  - Instrument Panel Rocker Switches Replacement
  - Parking Brake Switch
  - Indicator Display Replacement
  - Instrument Panel Top Console
- Steering Wheel and Column Assembly
  - Steering Wheel and Horn
  - Steering Column Assembly
  - Adjustment Handle
  - Main Warning Lights
  - Shift Lever
  - Turn Signal Lever
- Window Wipers
  - Window Wiper Assembly Replacement
  - Window Wiper Motor Replacement
  - Rear Window Wiper Motor Assembly
  - Top Window Wiper Motor Assembly
- Window Washer System
  - Window Washer Reservoir and Pumps
  - Window Washer Hoses
- Window Washer Spray Nozzles
  - Front Window
  - Rear Window
  - Top Window
- Window Replacement
  - Front Window
  - Rear Window
  - Top Window
  - Door, Upper/Lower Window
  - Sliding Window and Sliding Tracks
  - Weather Strip Replacement
  - Window Stopper Replacement
  - Window Seal Replacement
  - Sliding Window Frame
- Floor Mat
  - Front Floor Mat
  - Rear Floor Mat
- Radio Console
  - Remove
  - Install
- Air Duct Replacement
  - Remove Front
  - Remove Rear
  - Install
- Accessories
  - Mirror Replacement
  - Sunshade Replacement
  - Map Light Replacement
  - Interior Fan Replacement
  - Training Seat
- Label Replacement
Checks and Adjustments
- Check Oil Level for Cab Tilt System
- Door Striker Pin Adjustment
- Brake Pedal Adjustment
  - Dry Brake
  - Wet Brake
- Inching Pedal Adjustment
- Inching Pedal Sensor Adjustment
  - Sensor Adjustment Using Dana Dashboard Software
  - Sensor Adjustment using the APC200 Display
  - Sensor Adjustment for Trucks with ZF Transmission
- Inching Pedal Sensor Calibration
  - Sensor Calibration using Dana Dashboard Software
  - Sensor Calibration using APC200 Display
  - Sensor Calibration for Trucks with ZF Transmission