Hyster N30XMDR3, N45XMR3 (G138 D829) Forklift Service Manual

Hyster N30XMDR3, N45XMR3 (G138 D829) Forklift Index:

• toc
  • Electrical System
  • Safety Precautions Maintenance and Repair
  • General
  • Component Repair and Testing – General
  • Contactor Panel Assembly
    • Description/Features
    • Remove
    • Install
  • Contactors
    • Description/Features
    • Auxiliary Switch
    • Testing
    • Remove
    • Install
    • EE Contactors
  • Fuses
  • Relays
    • Description/Features
    • Enable Relay
    • Hourmeter Relay
    • Lift/Lower Relay (Trucks Built After 1 August 2002)
    • Coil Testing
    • Contact Testing
    • Remove and Install
  • Height Proximity Switch
    • Remove
    • Test
    • Install
    • Adjust
  • Key Switch
    • Description
    • Remove
    • Install
  • Battery Disconnect Switch
    • Description
    • Remove
    • Install
  • Proportional Electro-Hydraulic Control Valves
    • Manual Lowering
    • Operation
    • Repair
  • Carriage Valve Assembly and Selector Valves
    • Test/Remove/Install
  • Multifunction Control Handle
    • Description/Features
    • Remove
    • Disassemble
    • Assemble
    • Install
  • Shelf Height Selector
    • Description/Features
    • Programming
    • System Errors
    • Main Interface Board (MIB) Adjustments
  • Main Interface Board (MIB)
    • Description/Features
    • Operation
    • LED Display
    • MIB, Remove
    • MIB J-Connector, Repair
    • MIB, Install
  • Main Interface Board (MIB) Setup Procedures
    • General
    • Default Values
    • Checking Model Code, Software Version, and Setup Status
    • MIB Generation II Setup Procedure
    • Max Speed and Low End Adjustments
    • Customizing MIB Functions
  • MIB Status, Warning, and Fault Codes
    • General
    • Troubleshooting Charts
  • Blank or Undefined Code Conditions
  • Status Codes
  • Warning Codes
  • Fault Codes
  • SEM Traction Motor Controller
    • Description/Features
    • Remove
    • Test
    • Install
  • 1307 Programmer Handset
    • Description/Features
    • SCROLL DISPLAY Keys
    • CHANGE VALUE Keys
    • MORE INFO Key
    • Operation
    • Operating Modes
  • Programming the Traction Motor Controller – 1307 Handset
  • 1311 Programmer Handset
    • Description/Features
    • Operation
    • Main Menu Selections
  • Programming the Traction Motor Controller – 1311 Handset
  • Troubleshooting
    • Status LED Diagnostics
    • Programmer Diagnostics
    • Diagnostics Menu
    • Test Menu
  • Dash Display Assembly
    • Description and Features
    • Operation
    • Remove
    • Install
    • Voltage Selection
    • Dash Display, Adjust
    • Battery Indicator Profile Settings
    • Troubleshooting
• tables
  • Table 1. Contactor Coil Voltages
  • Table 2. Fuses
  • Table 3. Hydraulic Control Valve/Relay Coil Resistance Values
  • Table 4. OPTS Bits
  • Table 5. Truck Unit and Model Codes
  • Table 6. MIB Function Code Values for N30XMR3 Software 06/01/01
  • Table 7. MIB Function Code Values for N40XMR3 06/01/01 to 01/14/
  • Table 8. MIB Function Code Values for N25XMDR3
  • Table 9. MIB Function Code Values for N50XMA3
  • Table 10. MIB Function Code Values for N45XMR3
  • Table 11. MIB Function Code Values for N30XMDR3
  • Table 12. MIB Function Code Values for N45XMXR3 Mast Full Height
  • Table 13. MIB Function Code Values for N45XMXR3 Mast Full Height
  • Table 14. MIB Function Code Values for N30XMXDR Mast Full Height
  • Table 15. MIB Function Code Values for N30XMXDR Mast Full Height
  • Table 16. MIB Software 01/14/02 to 03/27/02
  • Table 17. MIB Software 01/14/02 to 03/27/02 NXMR3 and NXMXR3 (G1
  • Table 18. MIB Software Post 03/27/02 NXMR3, NXMDR3 C470
  • Table 19. MIB Software Post 03/27/02 NXMR3, NXMDR3 (G138) and N3
  • Table 20. NXMXDR3, NXMXR3 (B264)
  • Table 21. Program Menu
  • Table 22. Test Menu
  • Table 23. Dash Display Drive Mode Inputs
  • Table 24. Diagnostic and Diagnostic History Display
  • Table 25. Special Program Menu
  • Table 26. Program Menu Range and Default Values
  • Table 27. Status LED Fault Codes
  • Table 28. Dash Display Drive Mode Inputs
  • Table 29. Dash Display Drive Mode Test Voltages
  • Table 30. Dash Display Status/Warning/Fault Test Voltages

• toc
  • Electrical System
  • Safety Precautions Maintenance and Repair
  • General
  • Component Repair and Testing – General
  • Contactor Panel Assembly
    • Description/Features
    • Remove
    • Install
  • Contactors
    • Description/Features
    • Auxiliary Switch
    • Testing
    • Remove
    • Install
    • EE Contactors
  • Fuses
  • Relays
    • Description/Features
    • Enable Relay
    • Hourmeter Relay
    • Lift/Lower Relay (Trucks Built After 1 August 2002)
    • Coil Testing
    • Contact Testing
    • Remove and Install
  • Height Proximity Switch
    • Remove
    • Test
    • Install
    • Adjust
  • Key Switch
    • Description
    • Remove
    • Install
  • Battery Disconnect Switch
    • Description
    • Remove
    • Install
  • Proportional Electro-Hydraulic Control Valves
    • Manual Lowering
    • Operation
    • Repair
  • Carriage Valve Assembly and Selector Valves
    • Test/Remove/Install
  • Multifunction Control Handle
    • Description/Features
    • Remove
    • Disassemble
    • Assemble
    • Install
  • Shelf Height Selector
    • Description/Features
    • Programming
    • System Errors
    • Main Interface Board (MIB) Adjustments
  • Main Interface Board (MIB)
    • Description/Features
    • Operation
    • LED Display
    • MIB, Remove
    • MIB J-Connector, Repair
    • MIB, Install
  • Main Interface Board (MIB) Setup Procedures
    • General
    • Default Values
    • Checking Model Code, Software Version, and Setup Status
    • MIB Generation II Setup Procedure
    • Max Speed and Low End Adjustments
    • Customizing MIB Functions
  • MIB Status, Warning, and Fault Codes
    • General
    • Troubleshooting Charts
  • Blank or Undefined Code Conditions
  • Status Codes
  • Warning Codes
  • Fault Codes
  • SEM Traction Motor Controller
    • Description/Features
    • Remove
    • Test
    • Install
  • 1307 Programmer Handset
    • Description/Features
    • SCROLL DISPLAY Keys
    • CHANGE VALUE Keys
    • MORE INFO Key
    • Operation
    • Operating Modes
  • Programming the Traction Motor Controller – 1307 Handset
  • 1311 Programmer Handset
    • Description/Features
    • Operation
    • Main Menu Selections
  • Programming the Traction Motor Controller – 1311 Handset
  • Troubleshooting
    • Status LED Diagnostics
    • Programmer Diagnostics
    • Diagnostics Menu
    • Test Menu
  • Dash Display Assembly
    • Description and Features
    • Operation
    • Remove
    • Install
    • Voltage Selection
    • Dash Display, Adjust
    • Battery Indicator Profile Settings
    • Troubleshooting
• tables
  • Table 1. Contactor Coil Voltages
  • Table 2. Fuses
  • Table 3. Hydraulic Control Valve/Relay Coil Resistance Values
  • Table 4. OPTS Bits
  • Table 5. Truck Unit and Model Codes
  • Table 6. MIB Function Code Values for N30XMR3 Software 06/01/01
  • Table 7. MIB Function Code Values for N40XMR3 06/01/01 to 01/14/
  • Table 8. MIB Function Code Values for N25XMDR3
  • Table 9. MIB Function Code Values for N50XMA3
  • Table 10. MIB Function Code Values for N45XMR3
  • Table 11. MIB Function Code Values for N30XMDR3
  • Table 12. MIB Function Code Values for N45XMXR3 Mast Full Height
  • Table 13. MIB Function Code Values for N45XMXR3 Mast Full Height
  • Table 14. MIB Function Code Values for N30XMXDR Mast Full Height
  • Table 15. MIB Function Code Values for N30XMXDR Mast Full Height
  • Table 16. MIB Software 01/14/02 to 03/27/02
  • Table 17. MIB Software 01/14/02 to 03/27/02 NXMR3 and NXMXR3 (G1
  • Table 18. MIB Software Post 03/27/02 NXMR3, NXMDR3 C470
  • Table 19. MIB Software Post 03/27/02 NXMR3, NXMDR3 (G138) and N3
  • Table 20. NXMXDR3, NXMXR3 (B264)
  • Table 21. Program Menu
  • Table 22. Test Menu
  • Table 23. Dash Display Drive Mode Inputs
  • Table 24. Diagnostic and Diagnostic History Display
  • Table 25. Special Program Menu
  • Table 26. Program Menu Range and Default Values
  • Table 27. Status LED Fault Codes
  • Table 28. Dash Display Drive Mode Inputs
  • Table 29. Dash Display Drive Mode Test Voltages
  • Table 30. Dash Display Status/Warning/Fault Test Voltages

• toc
  • Steering System
  • Safety Precautions Maintenance and Repair
  • General
  • Description
  • Steering Control Unit Assembly
    • Description
    • Remove
  • Steering Control Unit
    • Description
    • Operation
    • Remove
    • Repair
    • Install
  • Steering Pump and Motor Assembly
    • Description
    • Pump and Motor
    • Pump
  • Axle Assembly Repair
    • General
    • Traction Motor
    • Master Drive Unit
    • Hydraulic Steering Motor
    • Caster Wheels
    • Axle Weldment
    • Check and Adjust
  • Troubleshooting
• tables
  • Table 1. Articulation Adjustment Chart

Hyster