Hyster N45ZR2, N35ZDR2 (D264 D861) Forklift Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 2680

File Size: 121.18 MB (Speed Download Link)

Brand: Hyster

Model: N45ZR, N35ZDR (C264 C861) Forklift

Type of Document: Service Manual

Categories: Hyster PDF, PDF

$ 45

Hyster N45ZR2, N35ZDR2 (D264 D861) Forklift Service Manual

Hyster N45ZR, N35ZDR (C264 C861) Forklift Service Manual

📘 Show Index

Hyster N45ZR, N35ZDR (C264 C861) Forklift Index:

toc
- Troubleshooting and Adjustments Using the AC Controls Program (E
- Safety Precautions Maintenance and Repair
- General
  - Computer Requirements
  - Software, Install
  - Language Selection
  - Demo Mode
  - Connect PC to Lift Truck
  - Starting AC Controls Program
- Lift Truck Control Setup
  - Change Lift Truck Serial Number or Hourmeter
  - Setting Factory Default Values or Changing Lift Truck Parameters
  - Create New Custom Lift Truck Configuration
  - Lift Truck Configuration Properties
  - Import New Lift Truck Configuration From Disk
  - Delete Custom Lift Truck Configuration or Password File
- Dash Display
  - Custom Display Languages
  - Download Display Language
  - Clear Operator Log
- Password Functions
  - Enable/Disable Password and Lift Truck Inspection Functions
  - Password Properties
  - Create New Password File
  - Download Passwords
  - Upload Passwords
- Reports Menu
  - Devices Report
  - Custom Report
  - Password Report
  - Operator Report
  - Current Settings Report
  - Status Code Report
  - Status Codes Log
- Troubleshooting
  - Diagnostics
- Help Menu
  - General
  - Contents
  - Technical Support
  - About Electric Truck AC Controls Program

toc
- Troubleshooting and Adjustments Using the AC Controls Program (E
- Safety Precautions Maintenance and Repair
- General
  - Computer Requirements
  - Software, Install
  - Language Selection
  - Demo Mode
  - Connect PC to Lift Truck
  - Starting AC Controls Program
- Lift Truck Control Setup
  - Change Lift Truck Serial Number or Hourmeter
  - Setting Factory Default Values or Changing Lift Truck Parameters
  - Create New Custom Lift Truck Configuration
  - Lift Truck Configuration Properties
  - Import New Lift Truck Configuration From Disk
  - Delete Custom Lift Truck Configuration or Password File
- Dash Display
  - Custom Display Languages
  - Download Display Language
  - Clear Operator Log
- Password Functions
  - Enable/Disable Password and Lift Truck Inspection Functions
  - Password Properties
  - Create New Password File
  - Download Passwords
  - Upload Passwords
- Reports Menu
  - Devices Report
  - Custom Report
  - Password Report
  - Operator Report
  - Current Settings Report
  - Status Code Report
  - Status Codes Log
- Troubleshooting
  - Diagnostics
- Help Menu
  - General
  - Contents
  - Technical Support
  - About Electric Truck AC Controls Program

Series Code / Model Designation Reference Table
General
Deutsch Crimping Tool
- How to Strip a Wire for Use With Deutsch Crimping Tool
- How to Crimp With the Deutsch Crimping Tool
- Calibration Test for the Deutsch Crimping Tool
Deutsch Connectors
- DT, DTM, and DTP Series Connectors
- HD Series Connectors
Metri-Pack Connectors
- Remove and Install
Micro-Pack Connectors
Weather-Pack Connectors
AMPSEAL Crimping Tools
- AMP Hand Crimping Tool With Certi-Crimp
  - Description
  - Stripping Wire for Use with AMP Hand Crimping Tool
  - Insulation Crimp Adjustment
  - Maintenance and Inspection for AMP Hand Crimping Tool
- How to use AMP Hand Crimping Tool
- AMP Pro-Crimper II Tool
  - Description
  - Stripping Wire for Use With AMP PRO-CRIMPER II Tool
  - Contact Support Adjustment
  - Crimp Height Adjustment
  - Maintenance and Inspection Procedures
- How to Use AMP PRO-CRIMPER II Tool
AMPSEAL Connector Assemblies
- Description for Plug Connector Assembly
  - Seal Plug
  - Contact Crimping
- Description for Plug Connector and Header Assembly
  - Voltage Reading
  - Seal Plug
  - Contact Crimping
AMP Superseal 1.5 Crimping Tools
- Mini Mic Receptacle and Tab Contacts
  - Description
  - Crimping Conditions and Measurements
  - Insertion of Rubber Seal on Cable
- AMP Hand Application Tool
  - Description
  - Maintenance and Inspection
  - Crimp Height Adjustment
- How to Use AMP Hand Application Tool
- AMP Pro-Crimper II Tool
  - Description
  - Adjustments
  - Inspections and Maintenance
- How to Use Pro-Crimper II Tool
AMP Superseal 1.5 Connector Assemblies
- Description
- Repair and Maintenance
- Panel Mount Option
AMP Fastin-Faston Hand Tools
- Description – AMP Double Action Hand Tool
- Maintenance and Inspection Procedures
  - Daily Maintenance
  - Periodic Tool Inspection
  - Crimp Height Inspection
  - Certi-Crimp Ratchet Inspection
- How to Use AMP Double Action Hand Tool
- Description – AMP Extraction Tool
- Maintenance and Inspection
- How to Use AMP Extraction Tool
AMP Fastin-Faston Receptacles and Housings
- Description
Wire Repair
- Wire Splicing Requirements
- Deutsch Jiffy Splice
Twisted/Shielded Cable and Leads Repair
Special Tools

Series Code / Model Designation Reference Table
General
Deutsch Crimping Tool
- How to Strip a Wire for Use With Deutsch Crimping Tool
- How to Crimp With the Deutsch Crimping Tool
- Calibration Test for the Deutsch Crimping Tool
Deutsch Connectors
- DT, DTM, and DTP Series Connectors
- HD Series Connectors
Metri-Pack Connectors
- Remove and Install
Micro-Pack Connectors
Weather-Pack Connectors
AMPSEAL Crimping Tools
- AMP Hand Crimping Tool With Certi-Crimp
  - Description
  - Stripping Wire for Use with AMP Hand Crimping Tool
  - Insulation Crimp Adjustment
  - Maintenance and Inspection for AMP Hand Crimping Tool
- How to use AMP Hand Crimping Tool
- AMP Pro-Crimper II Tool
  - Description
  - Stripping Wire for Use With AMP PRO-CRIMPER II Tool
  - Contact Support Adjustment
  - Crimp Height Adjustment
  - Maintenance and Inspection Procedures
- How to Use AMP PRO-CRIMPER II Tool
AMPSEAL Connector Assemblies
- Description for Plug Connector Assembly
  - Seal Plug
  - Contact Crimping
- Description for Plug Connector and Header Assembly
  - Voltage Reading
  - Seal Plug
  - Contact Crimping
AMP Superseal 1.5 Crimping Tools
- Mini Mic Receptacle and Tab Contacts
  - Description
  - Crimping Conditions and Measurements
  - Insertion of Rubber Seal on Cable
- AMP Hand Application Tool
  - Description
  - Maintenance and Inspection
  - Crimp Height Adjustment
- How to Use AMP Hand Application Tool
- AMP Pro-Crimper II Tool
  - Description
  - Adjustments
  - Inspections and Maintenance
- How to Use Pro-Crimper II Tool
AMP Superseal 1.5 Connector Assemblies
- Description
- Repair and Maintenance
- Panel Mount Option
AMP Fastin-Faston Hand Tools
- Description – AMP Double Action Hand Tool
- Maintenance and Inspection Procedures
  - Daily Maintenance
  - Periodic Tool Inspection
  - Crimp Height Inspection
  - Certi-Crimp Ratchet Inspection
- How to Use AMP Double Action Hand Tool
- Description – AMP Extraction Tool
- Maintenance and Inspection
- How to Use AMP Extraction Tool
AMP Fastin-Faston Receptacles and Housings
- Description
Wire Repair
- Wire Splicing Requirements
- Deutsch Jiffy Splice
Twisted/Shielded Cable and Leads Repair
Special Tools

Series Code / Model Designation Reference Table
General
Deutsch Crimping Tool
- How to Strip a Wire for Use With Deutsch Crimping Tool
- How to Crimp With the Deutsch Crimping Tool
- Calibration Test for the Deutsch Crimping Tool
Deutsch Connectors
- DT, DTM, and DTP Series Connectors
- HD Series Connectors
Metri-Pack Connectors
- Remove and Install
Micro-Pack Connectors
Weather-Pack Connectors
AMPSEAL Crimping Tools
- AMP Hand Crimping Tool With Certi-Crimp
  - Description
  - Stripping Wire for Use with AMP Hand Crimping Tool
  - Insulation Crimp Adjustment
  - Maintenance and Inspection for AMP Hand Crimping Tool
- How to use AMP Hand Crimping Tool
- AMP Pro-Crimper II Tool
  - Description
  - Stripping Wire for Use With AMP PRO-CRIMPER II Tool
  - Contact Support Adjustment
  - Crimp Height Adjustment
  - Maintenance and Inspection Procedures
- How to Use AMP PRO-CRIMPER II Tool
AMPSEAL Connector Assemblies
- Description for Plug Connector Assembly
  - Seal Plug
  - Contact Crimping
- Description for Plug Connector and Header Assembly
  - Voltage Reading
  - Seal Plug
  - Contact Crimping
AMP Superseal 1.5 Crimping Tools
- Mini Mic Receptacle and Tab Contacts
  - Description
  - Crimping Conditions and Measurements
  - Insertion of Rubber Seal on Cable
- AMP Hand Application Tool
  - Description
  - Maintenance and Inspection
  - Crimp Height Adjustment
- How to Use AMP Hand Application Tool
- AMP Pro-Crimper II Tool
  - Description
  - Adjustments
  - Inspections and Maintenance
- How to Use Pro-Crimper II Tool
AMP Superseal 1.5 Connector Assemblies
- Description
- Repair and Maintenance
- Panel Mount Option
AMP Fastin-Faston Hand Tools
- Description – AMP Double Action Hand Tool
- Maintenance and Inspection Procedures
  - Daily Maintenance
  - Periodic Tool Inspection
  - Crimp Height Inspection
  - Certi-Crimp Ratchet Inspection
- How to Use AMP Double Action Hand Tool
- Description – AMP Extraction Tool
- Maintenance and Inspection
- How to Use AMP Extraction Tool
AMP Fastin-Faston Receptacles and Housings
- Description
Wire Repair
- Wire Splicing Requirements
- Deutsch Jiffy Splice
Twisted/Shielded Cable and Leads Repair
Special Tools