Hyster P40UT (A3B0) Forklift Service Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 244

File Size: 6.21 MB (Speed Download Link)

Brand: Hyster

Model: P40UT (A3B0) Forklift

Type of Document: Service Manual

Categories: Hyster PDF, PDF

$ 45

Hyster P40UT (A3B0) Forklift Service Manual

📘 Show Index

Hyster P40UT (A3B0) Forklift Index:

General safety rules
Torque settings for screws nuts and fittings
Special Torque Specifications
Correct method for applying female fittings
PRESENTATION
INSTALLATION
FRAME
- How To Remove Covers
- Disassemble the Front and Rear Carriage Frames
LIFTING MECHANISM
- OPERATION
- LIFT CYLINDER
- LOAD WHEEL
  - WHEEL SPECIFICATION
  - SINGLE LOAD WHEEL MODEL
  - INSTALL
  - TWO LOAD WHEEL MODEL
  - INSTALL
- CASTER
  - ADJUSTMENT
  - REPLACE
  - DISASSEMBLE
  - ASSEMBLE
- REAR LINK AND LOAD WHEEL ASSEMBLY
  - REMOVE
  - INSTALL
- ROCKER ARM AND PULL ROD
  - REMOVE
  - INSTALL
- FORK HEIGHT ADJUSTMENT
MASTER DRIVE UNIT
- Remove Drive Wheel Assembly
- Steering Bearing
- Install
- Remove Electric Traction Motor
- Drain Oil From Gearbox
ELECTRICAL SYSTEM
- WIRING DIAGRAMS
  - Electrical Schematics by Controller and Battery Type
- TRUCK FUNCTION
- EMERGENCY REVERSE MANOEUVRE
- SNAIL FUNCTION
- STEERING WHEEL
- FORK LIFTING/LOWERING
- STANDARD CONFIGURATION OF MODULE PARAMETERS
  - COMBI MODULE
  - TRACTION-PUMP
- ELECTRICAL SYSTEM COMPONENTS
- CHARGER
  - Remove
  - Charger Mode/Battery Type Selection
  - Troubleshooting
  - Error Modes
- BOLT FUSE
  - Remove
- CONTACTS
  - Remove
- AC CONTROLLER
  - Remove
- HORN’S WAVE FILTER
  - Remove
- ELECTRIC HORN
  - Remove
- BRAKE
- TILLER HANDLE
  - Remove
- MICROSWITCH
  - Remove
- LEAD-ACID BATTERY
  - Remove
- KEY SWITCH
  - Remove
- GAUGE
  - Remove
- DC POWER SWITCH
  - Remove
HYDRAULIC SYSTEM
- OPERATION
  - Lifting A Load
  - HYDRAULIC SYSTEM SPECIFICATION
  - Lowering A Load
  - Hydraulic Lines
  - Hydraulic Oil
  - Clean
  - Sound Level
- OIL SUPPLY TO THE HYDRAULIC CIRCUIT
- HYDRAULIC UNITS
  - Remove
  - Install
- Hydraulic Pump
  - Remove
  - Install
- PRESSURE CONTROL VALVES
  - PRESSURE RELIEF VALVE ADJUSTMENT
- DIRECTIONAL CONTROL VALVES
- LIFT CYLINDER
  - Remove
- PIPES
BRAKING SYSTEM
- ELECTROMAGNETIC BRAKE
- ADJUST BRAKE CLEARANCE
- BRAKE CHECK
- REMOVE BRAKE
- INSTALL BRAKE
DIAGNOSTICS AND MEASUREMENTS
- TESTER MENU
  - COMBI AC0 TRACTION CONTROL
- TROUBLESHOOTING
- ERROR CODE OF AC-0 CONTROLLER
- Error Codes of 1230 Controller
- MECHANICAL FAULTS
- ZAPI AC0 CONTROL CONFIGURATION
  - Change OPTIONS menu
  - Change ADJUSTMENT Menu
- CURTIS CONFIGURATION
  - CONNECTION
  - Power Up
  - Display
  - Access Level
  - Key Functions
  - ACCESS FAULT LOG IN CONTROLLER
- MOTORS
MAINTENANCE
- OILS AND LUBRICANTS
- CLEANING PRODUCTS
  - CLEANING OF CASINGS, PLASTIC COVERS, PLATES, DECALS AND PAINTED PARTS
  - CLEANING OF ENGINES, BRAKING SYSTEM AND ELECTRIC SYSTEM
  - CLEANING OF HYDRAULIC SYSTEM, REDUCTION GEAR AND BEARING SLIDING GUIDES
- SCHEDULED MAINTENANCE
- CONSUMABLES AND PARTS MAINTENANCE
- How to Move a Faulted Forklift
- How to Raise Drive/Steer Tire
Electrical Schematics by Controller and Battery Type P2.0UT (P40UT) [A3B0]

General safety rules
Torque settings for screws nuts and fittings
Special Torque Specifications
Correct method for applying female fittings
PRESENTATION
INSTALLATION
FRAME
- How To Remove Covers
- Disassemble the Front and Rear Carriage Frames
LIFTING MECHANISM
- OPERATION
- LIFT CYLINDER
- LOAD WHEEL
  - WHEEL SPECIFICATION
  - SINGLE LOAD WHEEL MODEL
  - INSTALL
  - TWO LOAD WHEEL MODEL
  - INSTALL
- CASTER
  - ADJUSTMENT
  - REPLACE
  - DISASSEMBLE
  - ASSEMBLE
- REAR LINK AND LOAD WHEEL ASSEMBLY
  - REMOVE
  - INSTALL
- ROCKER ARM AND PULL ROD
  - REMOVE
  - INSTALL
- FORK HEIGHT ADJUSTMENT
MASTER DRIVE UNIT
- Remove Drive Wheel Assembly
- Steering Bearing
- Install
- Remove Electric Traction Motor
- Drain Oil From Gearbox
ELECTRICAL SYSTEM
- WIRING DIAGRAMS
  - Electrical Schematics by Controller and Battery Type
- TRUCK FUNCTION
- EMERGENCY REVERSE MANOEUVRE
- SNAIL FUNCTION
- STEERING WHEEL
- FORK LIFTING/LOWERING
- STANDARD CONFIGURATION OF MODULE PARAMETERS
  - COMBI MODULE
  - TRACTION-PUMP
- ELECTRICAL SYSTEM COMPONENTS
- CHARGER
  - Remove
  - Charger Mode/Battery Type Selection
  - Troubleshooting
  - Error Modes
- BOLT FUSE
  - Remove
- CONTACTS
  - Remove
- AC CONTROLLER
  - Remove
- HORN’S WAVE FILTER
  - Remove
- ELECTRIC HORN
  - Remove
- BRAKE
- TILLER HANDLE
  - Remove
- MICROSWITCH
  - Remove
- LEAD-ACID BATTERY
  - Remove
- KEY SWITCH
  - Remove
- GAUGE
  - Remove
- DC POWER SWITCH
  - Remove
HYDRAULIC SYSTEM
- OPERATION
  - Lifting A Load
  - HYDRAULIC SYSTEM SPECIFICATION
  - Lowering A Load
  - Hydraulic Lines
  - Hydraulic Oil
  - Clean
  - Sound Level
- OIL SUPPLY TO THE HYDRAULIC CIRCUIT
- HYDRAULIC UNITS
  - Remove
  - Install
- Hydraulic Pump
  - Remove
  - Install
- PRESSURE CONTROL VALVES
  - PRESSURE RELIEF VALVE ADJUSTMENT
- DIRECTIONAL CONTROL VALVES
- LIFT CYLINDER
  - Remove
- PIPES
BRAKING SYSTEM
- ELECTROMAGNETIC BRAKE
- ADJUST BRAKE CLEARANCE
- BRAKE CHECK
- REMOVE BRAKE
- INSTALL BRAKE
DIAGNOSTICS AND MEASUREMENTS
- TESTER MENU
  - COMBI AC0 TRACTION CONTROL
- TROUBLESHOOTING
- ERROR CODE OF AC-0 CONTROLLER
- Error Codes of 1230 Controller
- MECHANICAL FAULTS
- ZAPI AC0 CONTROL CONFIGURATION
  - Change OPTIONS menu
  - Change ADJUSTMENT Menu
- CURTIS CONFIGURATION
  - CONNECTION
  - Power Up
  - Display
  - Access Level
  - Key Functions
  - ACCESS FAULT LOG IN CONTROLLER
- MOTORS
MAINTENANCE
- OILS AND LUBRICANTS
- CLEANING PRODUCTS
  - CLEANING OF CASINGS, PLASTIC COVERS, PLATES, DECALS AND PAINTED PARTS
  - CLEANING OF ENGINES, BRAKING SYSTEM AND ELECTRIC SYSTEM
  - CLEANING OF HYDRAULIC SYSTEM, REDUCTION GEAR AND BEARING SLIDING GUIDES
- SCHEDULED MAINTENANCE
- CONSUMABLES AND PARTS MAINTENANCE
- How to Move a Faulted Forklift
- How to Raise Drive/Steer Tire
Electrical Schematics by Controller and Battery Type P2.0UT (P40UT) [A3B0]