Hyster W50Z (D215 C802) Forklift Service Manual

Hyster W50Z (D215 C802) Forklift Index:

• toc
  • ZAPI™ Controllers
  • Safety Precautions Maintenance and Repair
  • General
  • Description
    • ZAPI™ Transistor Motor Controller
    • Principles of Operation
  • Controller Safety
  • Controller Adjustments
  • Modes of Operation
    • User-Selectable Operating Modes
  • Programming
    • Custom Performance Mode
    • Controller Parameters
    • Tester Menu
    • Set Option Menu
    • ZAPI™ Handset
  • Troubleshooting
  • Control Card Functional Test
  • ZAPI™ PC Interface
    • Connecting PC to ZAPI™ Controller
    • File Menu
    • Connection Menu
    • Function Menu
    • Programming Tilt and Sideshift on the ZAPI Controller (Laptop)
  • Repair
    • Remove
    • Brass Stud Replacement
    • Install
    • Repair
• tables
  • Table 1. Parameters

• toc
  • ZAPI™ Controllers
  • Safety Precautions Maintenance and Repair
  • General
  • Description
    • ZAPI™ Transistor Motor Controller
    • Principles of Operation
  • Controller Safety
  • Controller Adjustments
  • Modes of Operation
    • User-Selectable Operating Modes
  • Programming
    • Custom Performance Mode
    • Controller Parameters
    • Tester Menu
    • Set Option Menu
    • ZAPI™ Handset
  • Troubleshooting
  • Control Card Functional Test
  • ZAPI™ PC Interface
    • Connecting PC to ZAPI™ Controller
    • File Menu
    • Connection Menu
    • Function Menu
    • Programming Tilt and Sideshift on the ZAPI Controller (Laptop)
  • Repair
    • Remove
    • Brass Stud Replacement
    • Install
    • Repair
• tables
  • Table 1. Parameters

• toc
  • Periodic Maintenance
  • Safety Precautions Maintenance and Repair
  • General
    • How to Move a Disabled Truck
    • How to Put a Lift Truck on Blocks
    • Welding Repairs
  • Battery Maintenance
    • How to Charge the Battery
    • How to Change the Battery
  • Maintenance Schedule
    • Checks and Inspection Procedures
    • Casters
  • Recommended Schedule of Maintenance
  • Lubrication Instructions
    • Every 8 Hours or Daily
    • Every 350 Hours or 6 Months
    • Every 2000 Hours or 2 Years
• tables
  • Table 1. Specific Gravity Corrections

• toc
  • Periodic Maintenance
  • Safety Precautions Maintenance and Repair
  • General
    • How to Move a Disabled Truck
    • How to Put a Lift Truck on Blocks
    • Welding Repairs
  • Battery Maintenance
    • How to Charge the Battery
    • How to Change the Battery
  • Maintenance Schedule
    • Checks and Inspection Procedures
    • Casters
  • Recommended Schedule of Maintenance
  • Lubrication Instructions
    • Every 8 Hours or Daily
    • Every 350 Hours or 6 Months
    • Every 2000 Hours or 2 Years
• tables
  • Table 1. Specific Gravity Corrections

• General
• Description of Operation
• Special Precautions
• Moving a Disabled Lift Truck
• Electrical System Checks
  • Safety Precautions
• Repairs
  • Controller, Replace
    • Remove
    • Install
  • Contactor Coil, Check
  • Contactor, Replace
    • Remove
    • Install
• Key Switch Removal and Installation
  • Remove
  • Install
• Battery Indicator/Hourmeter Display
  • Remove
  • Install
• Fuses
  • W40Z
  • W45-50Z
  • W20-25ZA
  • W25-30ZA2
• Control Handle Arm Proximity Switch
  • Repair
    • Check and Adjust
    • Remove
    • Install
• Control Handle
  • Disassemble
  • Control Handle Card (Old Style)
  • Control Handle Card (New Style)
    • Configure
    • Calibrate
  • Assemble
  • Switches (ON/OFF and Proportional)
    • Remove
    • Install
• Traction Motor
  • Disassemble
  • Assemble
• Lift Pump Motor
  • Repair (W20-25ZA and W25-30ZA2)
• Lift Link Proximity Sensor (W50Z)
  • Check
  • Repair
    • Remove
    • Test
    • Install
    • Adjust
• Battery Charger (Moran®)
  • Description
  • Operation
    • Charging
    • Equalize
    • Signals
    • Protections
  • Troubleshooting
• Battery Charger (Accusense by DPI®)
  • Description
  • Operation
    • LED Display
    • Charging
  • Charger Mode/Battery Type Selection (DPI Gen II Models)
    • Changing Mode Setting (DPI Gen II Models)
  • Charger Mode/Battery Type Selection (DPI Gen III Models)
    • Changing Mode Setting (DPI Accusense Gen III Models with Jumper Ports)
    • Accusense Gen III with Dip Switches
    • Changing Mode Setting
  • Troubleshooting (DPI Chargers)
    • General
    • Error Modes
    • Battery Pack Troubleshooting
• Battery Charger (Accusense® 20A)
  • Description
  • Operation
    • LED Display
    • Charging
  • Charger Mode/Battery Type Selection (Accusense 20A)
    • Changing Mode Setting (Accusense 20A)
  • Troubleshooting (Accusense 20A Chargers)
    • General
    • Error Modes
    • Battery Pack Troubleshooting
• Troubleshooting

Hyster