Format: PDF (Printable Document)

File Language: English

File Pages: 824

File Size: 18.45 MB (Speed Download Link)

Brand: Hyster

Model: W60Z, W65Z, W80Z (B229 B894) Forklift

Type of Document: Service Manual

Categories: Hyster PDF, PDF

$ 45

Hyster W60Z, W65Z, W80Z (B229 B894) Forklift Service Manual

📘 Show Index

General
Electrical System Checks
- Safety Precautions
Repairs
- Controller, Replace
  - Remove
  - Install
- Contactor Coil, Check
- Contactor, Replace
- Contactor Tips, Replace
  - Remove
  - Install
Fuses
Brake Switch – W60Z, W65Z, W80Z, B60Z (→Aug. 2003) and B80Z (→Aug. 2003)
- Remove and Install
Brake and Interlock Switches – B60Z (Aug. 2003→) and B80Z (Aug. 2003→)
- Disassemble
- Assemble
Height Limit
Control Handle
- Disassemble
- Control Handle Card (Old Style)
- Control Handle Card (New Style)
  - Configure
  - Calibrate
- Assemble
Remote Control Box Switches (B60Z and B80Z)
- Remove
- Install
Motor Maintenance – General
Brush and Commutator Inspection
- Commutator Problems
Brush Replacement
Drive Motor
- Remove
- Disassemble
- Assemble
- Install
Lift Pump Motor
- Remove
- Install
Commutator Repairs
Testing the Drive Motor
- Damaged Field and Armature
- Short Circuit in an Armature Winding
- Short Circuit in the Armature
- Open Circuit in a Field Coil
- Short Circuit in a Field Coil
- Short Circuit Between Field and Motor Case
- Brush Holder
Troubleshooting

General
Electrical System Checks
- Safety Precautions
Repairs
- Controller, Replace
  - Remove
  - Install
- Contactor Coil, Check
- Contactor, Replace
- Contactor Tips, Replace
  - Remove
  - Install
Fuses
Brake Switch – W60Z, W65Z, W80Z, B60Z (→Aug. 2003) and B80Z (→Aug. 2003)
- Remove and Install
Brake and Interlock Switches – B60Z (Aug. 2003→) and B80Z (Aug. 2003→)
- Disassemble
- Assemble
Height Limit
Control Handle
- Disassemble
- Control Handle Card (Old Style)
- Control Handle Card (New Style)
  - Configure
  - Calibrate
- Assemble
Remote Control Box Switches (B60Z and B80Z)
- Remove
- Install
Motor Maintenance – General
Brush and Commutator Inspection
- Commutator Problems
Brush Replacement
Drive Motor
- Remove
- Disassemble
- Assemble
- Install
Lift Pump Motor
- Remove
- Install
Commutator Repairs
Testing the Drive Motor
- Damaged Field and Armature
- Short Circuit in an Armature Winding
- Short Circuit in the Armature
- Open Circuit in a Field Coil
- Short Circuit in a Field Coil
- Short Circuit Between Field and Motor Case
- Brush Holder
Troubleshooting

General
- Safety Precautions
Description
- Curtis PMC 1297 Transistor Motor Controller
- Principles of Operation
- Install
- Programming Controller
1307 Programmer Handset
- Description/Features
- Scroll Display Keys
- Change Value Keys
- More Info Key
Operation
- Connecting Handset to Traction Motor Controller
- Disconnecting Handset From Traction Motor Controller
- Programmer Self-Test
- Menu Selections
  - Program Menu
  - Test Menu
  - Diagnostics Menu
  - Diagnostic History
  - Special Program Menu
Programming Traction Motor Controller – 1307 Handset
1311 Programmer Handset
- Description/Features
  - Menu Navigation Key
  - Data Increase/Decrease Key
  - Bookmark Keys
- Operation
  - Connecting Handset to Traction Motor Controller
  - Disconnecting the Handset From the Traction Motor Controller
- Main Menu Selections
  - Program Menu
  - Monitor Menu
  - Faults Menu
  - Functions menu
  - Information Menu
  - Programmer Setup Menu
Programming the Traction Motor Controller – 1311 Handset
Parameters
- Adjusting Parameters
  - Top Speed
  - Acceleration
  - Neutral Braking
  - Plug Braking
  - Coast Braking(B60Z/B80Z Only)
  - Empty Volts
Battery Discharge Indicator (BDI)/Hourmeter
LED Fault Codes
Control Card Functional Test