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John Deere 824K Loader Operation and Test Technical Manual (TM10698)

Format: PDF (Printable Document)

File Language: English

File Pages: 1206

File Size: 40.88 MB (Speed Download Link)

Brand: John Deere

Model: 824K Loader

Book No: TM10698

Type of Document: Operation and Test Technical Manual

Categories: ,

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John Deere 824K Loader Operation and Test Technical Manual (TM10698)

John Deere 824K Loader Operation and Test Technical Manual (TM10698)

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John Deere 824K Loader Index:

  • Contents
    • General Information
      • Safety Information
        • Recognize Safety Information
        • Follow Safety Instructions
        • Operate Only If Qualified
        • Wear Protective Equipment
        • Avoid Unauthorized Machine Modifications
        • Add Cab Guarding For Special Uses
        • Inspect Machine
        • Stay Clear of Moving Parts
        • Avoid High-Pressure Oils
        • Avoid High-Pressure Fluids
        • Beware of Exhaust Fumes
        • Prevent Fires
        • Clean Debris from Machine
        • Prevent Battery Explosions
        • Handle Chemical Products Safely
        • Dispose of Waste Properly
        • Prepare for Emergencies
        • Use Steps and Handholds Correctly
        • Start Only From Operator’s Seat
        • Use and Maintain Seat Belt
        • Prevent Unintended Machine Movement
        • Avoid Work Site Hazards
        • Use Special Care When Operating Loader
        • Keep Riders Off Machine
        • Avoid Backover Accidents
        • Avoid Machine Tip Over
        • Operating on Slopes
        • Operating or Traveling On Public Roads
        • Inspect and Maintain ROPS
        • Add and Operate Attachments Safely
        • Park And Prepare For Service Safely
        • Service Cooling System Safely
        • Service Tires Safely
        • Remove Paint Before Welding or Heating
        • Make Welding Repairs Safely
        • Drive Metal Pins Safely
    • Diagnostic Trouble Codes (DTC)
      • Engine Control Unit (ECU) Diagnostic Trouble Codes
        • Engine Control Unit (ECU) Diagnostic Trouble Codes
        • 000107.00 — Eng Air Filter Restricted
          • Engine Air Filter Restricted Diagnostic Procedure
        • 000627.01 — ECU Unswitched Power Short to Ground
          • ECU Unswitched Short to Ground Diagnostic Procedure
        • 000676.05 — Engine Heat Open or Short
          • Engine Heat Open or Short Diagnostic Procedure
        • 001253.13 — Injector Cal Required
          • Injector Calibration Required Diagnostic Procedure
        • 002003.09 — CAN Communication Lost for TCU
          • CAN Communication Lost For TCU Diagnostic Procedure
        • 002033.09 — CAN Communication Lost for FLC
          • CAN Communication Lost for FLC Diagnostic Procedure
      • Transmission Control Unit (TCU) Diagnostic Trouble Codes
        • Transmission Control Unit (TCU) Diagnostic Trouble Codes
        • 000091.09 — Timeout EEC2 Message
          • Timeout EEC2 Message Diagnostic Procedure
        • 000513.02 — Percent Torque Invalid
          • Percent Torque Invalid Diagnostic Procedure
        • 000513.09 — Timeout EEC1 Message
          • Timeout EEC1 Message Diagnostic Procedure
        • 000514.02 — Friction Invalid
          • Friction Invalid Diagnostic Procedure
        • 000514.09 — Timeout EEC3 Message
          • Timeout EEC3 Message Diagnostic Procedure
        • 000544.02 — Ref Torque Invalid
          • Ref Torque Invalid Diagnostic Procedure
        • 000544.09 — Timeout Engine Config Message
          • Timeout Engine Config Message Diagnostic Procedure
        • 000777.02 — TC Clutch Slippage
          • TC Clutch Slippage Diagnostic Procedure
        • 000777.03 — TC Lockup Sol Short to Power
          • TC Lockup Sol Short to Power Diagnostic Procedure
        • 000777.04 — TC Lockup Sol Short to Gnd
          • TC Lockup Sol Short to Gnd Diagnostic Procedure
        • 000777.05 — TC Lockup Sol Open Circuit
          • TC Lockup Sol Open Circuit Diagnostic Procedure
        • 000928.03 — Axle Disconnect Solenoid Short to Power
          • Axle Disconnect Solenoid Short to Power Diagnostic Procedure
        • 000928.04 — Axle Disconnect Solenoid High Current
          • Axle Disconnect Solenoid High Current Diagnostic Procedure
        • 000928.05 — Axle Disconnect Solenoid Open Circuit
          • Axle Disconnect Solenoid Open Circuit Diagnostic Procedure
        • 002033.09 — CAN Communication Lost for FLC
          • CAN Communication Lost for FLC Diagnostic Procedure
        • 002141.09 — CAN Communication Lost for SSM
          • CAN Communication Lost for SSM Diagnostic Procedure
        • 522344.00 — Torque Converter Output Temperature Too High
          • Torque Converter Output Temperature Too High Diagnostic Procedur
        • 522350.15 — Transmission Input Torque Overload
          • Transmission Input Torque Overload Diagnostic Procedure
        • 522364.07 — Transmission Clutch Calibration Failed
          • Transmission Clutch Calibration Failed Diagnostic Procedure
        • 522364.13 — Transmission Clutch Calibration Fault
          • Transmission Clutch Calibration Fault Diagnostic Procedure
        • 522365.13 — Limp Home Mode Requested
          • Limp Home Mode Requested Diagnostic Procedure
        • 522366.13 — Application Invalid
          • Application Invalid Diagnostic Procedure
        • 522367.13 — TCU Configuration Invalid
          • TCU Configuration Invalid Diagnostic Procedure
        • 522368.02 — TCU Memory Failure
          • TCU Memory Failure Diagnostic Procedure
        • 522369.03 — Remote Display Short to Power
          • Remote Display Short to Ground Diagnostic Procedure
        • 522370.02 — TCU Valve Power Supply 2 Short Circuit
          • TCU Valve Power Supply 2 Short Circuit Diagnostic Procedure
        • 522371.02 — TCU Valve Power Supply 1 Short Circuit
          • TCU Valve Power Supply 1 Short Circuit Diagnostic Procedure
        • 522373.03 — Power Supply High Voltage
          • Power Supply High Voltage Diagnostic Procedure
        • 522373.04 — Power Supply Low Voltage
          • Power Supply Low Voltage Diagnostic Procedure
        • 522374.03 — Sensor Supply Short to Power
          • Sensor Supply Short to Power Diagnostic Procedure
        • 522374.04 — Sensor Supply Short to Ground
          • Sensor Supply Short to Ground Diagnostic Procedure
        • 522375.00 — Transmission Oil Filter Restricted
          • Transmission Oil Filter Restricted Diagnostic Procedure
        • 522376.00 — Transmission Oil Temperature Over Maximum Value
          • Transmission Oil Temperature Over Maximum Value Diagnostic Proce
        • 522379.03 — Park Brake Release Solenoid Short to Power
          • Park Brake Release Solenoid Short to Power Diagnostic Procedure
        • 522379.04 — Park Brake Release Solenoid Short to Ground
          • Park Brake Release Solenoid Short to Ground Diagnostic Procedure
        • 522379.05 — Park Brake Release Solenoid Open Circuit
          • Park Brake Release Solenoid Open Circuit Diagnostic Procedure
        • 522382.03 — Backup Alarm Short to Power
          • Backup Alarm Short to Power Diagnostic Procedure
        • 522382.04 — Backup Alarm Short to Ground
          • Backup Alarm Short to Ground Diagnostic Procedure
        • 522383.02 — Transmission Clutch KR Slippage
          • Transmission Clutch KR Slippage Diagnostic Procedure
        • 522383.03 — Clutch Reverse Solenoid Short to Power
          • Clutch Reverse Solenoid Short to Power Diagnostic Procedure
        • 522383.04 — Clutch Reverse Solenoid Short to Ground
          • Clutch Reverse Solenoid Short to Ground Diagnostic Procedure
        • 522383.05 — Clutch Reverse Solenoid Open Circuit
          • Clutch Reverse Solenoid Open Circuit Diagnostic Procedure
        • 522386.02 — Transmission Clutch KV Slippage
          • Transmission Clutch KV Slippage Diagnostic Procedure
        • 522386.03 — Clutch Forward Solenoid Short to Power
          • Clutch Forward Solenoid Short to Power Diagnostic Procedure
        • 522386.04 — Clutch Forward Solenoid Short to Ground
          • Clutch Forward Solenoid Short to Ground
        • 522386.05 — Clutch Forward Solenoid Open Circuit
          • Clutch Forward Solenoid Open Circuit Diagnostic Procedure
        • 522389.02 — Transmission Clutch K4 Slippage
          • Transmission Clutch K4 Slippage Diagnostic Procedure
        • 522389.03 — Clutch K4 Solenoid Short to Power
          • Clutch K4 Solenoid Short to Power Diagnostic Procedure
        • 522389.04 — Clutch K4 Solenoid Short to Ground
          • Clutch K4 Solenoid Short to Ground Diagnostic Procedure
        • 522389.05 — Clutch K4 Solenoid Open Circuit
          • Clutch K4 Solenoid Open Circuit Diagnostic Procedure
        • 522392.02 — Transmission Clutch K3 Slippage
          • Transmission Clutch K3 Slippage Diagnostic Procedure
        • 522392.03 — Clutch K3 Solenoid Short to Power
          • Clutch K3 Solenoid Short to Power Diagnostic Procedure
        • 522392.04 — Clutch K3 Solenoid Short to Ground
          • Clutch K3 Solenoid Short to Ground Diagnostic Procedure
        • 522392.05 — Clutch K3 Solenoid Open Circuit
          • Clutch K3 Solenoid Open Circuit Diagnostic Procedure
        • 522395.02 — Transmission Clutch K2 Slippage
          • Transmission Clutch K2 Slippage Diagnostic Procedure
        • 522395.03 — Clutch K2 Solenoid Short to Power
          • Clutch K2 Solenoid Short to Power Diagnostic Procedure
        • 522395.04 — Clutch K2 Solenoid Short to Ground
          • Clutch K2 Solenoid Short to Ground Diagnostic Procedure
        • 522395.05 — Clutch K2 Solenoid Open Circuit
          • Clutch K2 Solenoid Open Circuit Diagnostic Procedure
        • 522399.02 — Transmission Clutch K1 Slippage
          • Transmission Clutch K1 Slippage Diagnostic Procedure
        • 522399.03 — Clutch K1 Solenoid Short to Power
          • Clutch K1 Solenoid Short to Power Diagnostic Procedure
        • 522399.04 — Clutch K1 Solenoid Short to Ground
          • Clutch K1 Solenoid Short to Ground Diagnostic Procedure
        • 522399.05 — Clutch K1 Solenoid Open Circuit
          • Clutch K1 Solenoid Open Circuit Diagnostic Procedure
        • 522401.02 — Output Shaft Speed Sensor Fault
          • Output Shaft Speed Sensor Fault Diagnostic Procedure
        • 522401.03 — Output Shaft Speed Sensor Open or Short
          • Output Shaft Speed Sensor Open or Short Diagnostic Procedure
        • 522401.04 — Output Shaft Speed Sensor Short to Ground
          • Output Shaft Speed Sensor Short to Ground Diagnostic Procedure
        • 522401.12 — Output Shaft Speed Sensor Fault
          • Output Shaft Speed Sensor Fault Diagnostic Procedure
        • 522401.15 — Output Shaft Speed Sensor Overspeed
          • Output Shaft Speed Sensor Overspeed Diagnostic Procedure
        • 522402.03 — Clutch Speed Sensor Open or Short
          • Transmission Clutch Speed Sensor Open or Short Diagnostic Proced
        • 522402.04 — Clutch Speed Sensor Short to Ground
          • Clutch Speed Sensor Short to Ground Diagnostic Procedure
        • 522402.12 — Clutch Speed Sensor Fault
          • Clutch Speed Sensor Fault Diagnostic Procedure
        • 522403.03 — Converter Output Speed Sensor Open or Short
          • Converter Output Speed Sensor Open or Short Diagnostic Procedure
        • 522403.04 — Converter Output Speed Sensor Short to Ground
          • Converter Output Speed Sensor Short to Ground Diagnostic Procedu
        • 522403.12 — Converter Output Speed Sensor Fault
          • Converter Output Speed Sensor Fault Diagnostic Procedure
        • 522404.03 — Converter Input Speed Sensor Open or Short
          • Converter Input Speed Sensor Open or Short Diagnostic Procedure
        • 522404.04 — Converter Input Speed Sensor Short to Ground
          • Converter Input Speed Sensor Short to Ground Diagnostic Procedur
        • 522404.12 — Converter Input Speed Sensor Fault
          • Converter Input Speed Sensor Fault Diagnostic Procedure
        • 522406.03 — Transmission Oil Temperature Sensor Open or Short
          • Transmission Oil Temperature Sensor Open or Short Diagnostic Pro
        • 522406.04 — Transmission Oil Temperature Sensor Short to Ground
          • Transmission Oil Temperature Sensor Short to Ground Diagnostic P
        • 522407.03 — Clutch Cut-off Sensor Short to Power
          • Clutch Cut-off Sensor Short to Power Diagnostic Procedure
        • 522407.04 — Clutch Cut-off Sensor Open or Short
          • Clutch Cut-off Sensor Open or Short Diagnostic Procedure
        • 522409.05 — 2nd FNR Open Circuit
          • 2nd FNR Open Circuit Diagnostic Procedure (Pilot Control Joystic
          • 2nd FNR Open Circuit Diagnostic Procedure (Joystick Steering FNR
        • 522409.12 — 2nd FNR Multiple Inputs
          • 2nd FNR Multiple Inputs Diagnostic Procedure (Pilot Control Joys
          • 2nd FNR Multiple Inputs Diagnostic Procedure (Joystick Steering
        • 522411.05 — 1st FNR Open Circuit
          • 1st FNR Open Circuit Diagnostic Procedure (Steering Column FNR)
          • 1st FNR Open Circuit Diagnostic Procedure (Pilot Control Joystic
        • 522411.12 — 1st FNR Multiple Inputs
          • 1st FNR Multiple Inputs Diagnostic Procedure (Steering Column FN
          • 1st FNR Multiple Inputs Diagnostic Procedure (Pilot Control Joys
        • 522412.12 — Gear Selection Error
          • Gear Selection Error Diagnostic Procedure
        • 522419.02 — Clutch Cut-off Disabled
          • Clutch Cut-off Disabled Diagnostic Procedure
        • 522420.02 — Manual Downshift Disabled
          • Manual Downshift Disabled Diagnostic Procedure
        • 522421.02 — Auto to 1st Disabled
          • Auto to 1st Disabled Diagnostic Procedure
        • 524048.00 — Transmission Output Torque Exceeded
          • Transmission Output Torque Exceeded Diagnostic Procedure
        • 524049.00 — Transmission Input Torque Exceeded
          • Transmission Input Torque Exceeded Diagnostic Procedure
        • 524287.00 — Configure Machine Model
          • Configure Machine Model Diagnostic Procedure
      • Flex Load Controller (FLC) Diagnostic Trouble Codes
        • Flex Load Controller (FLC) Diagnostic Trouble Codes
        • 000096.04 — Fuel Level Short to Ground
          • Fuel Level Short to Ground Diagnostic Procedure
        • 000096.05 — Fuel Level Open or Short
          • Fuel Level Open or Short Diagnostic Procedure
        • 000167.16 — Alternator High Voltage
          • Alternator High Voltage Diagnostic Procedure
        • 000167.18 — Alternator Low Voltage
          • Alternator Low Voltage Diagnostic Procedure
        • 000168.16 — High Battery Voltage
          • High Battery Voltage Diagnostic Procedure
        • 000234.02 — Invalid TCU Software Rev
          • Invalid TCU Software Rev Diagnostic Procedure
        • 000444.05 — 12 Volt Center Tap Open or Short
          • 12-Volt Center Tap Open or Short Diagnostic Procedure
        • 000444.18 — Battery Voltage Imbalance
          • Battery Voltage Imbalance Diagnostic Procedure
        • 000521.00 — Brake Pedal High Voltage
          • Brake Pedal High Voltage Diagnostic Procedure
        • 000628.12 — Controller Not Programmed
          • Controller Not Programmed Diagnostic Procedure
        • 000629.12 — FLC Watchdog Time Out
          • FLC Watchdog Time Out Diagnostic Procedure
        • 000639.12 — FLC CAN Failure
          • FLC CAN Failure Diagnostic Procedure
        • 000639.14 — FLC CAN Bus Off
          • FLC CAN Bus Off Diagnostic Procedure
        • 000746.05 — Differential Lock Solenoid Open or Short
          • Differential Lock Solenoid Open or Short Diagnostic Procedure
        • 000746.06 — Differential Lock Solenoid High Current
          • Differential Lock Solenoid High Current
        • 000785.05 — Pilot Solenoid Open or Short
          • Pilot Solenoid Open or Short Diagnostic Procedure
        • 000785.06 — Pilot Solenoid High Current
          • Pilot Solenoid High Current Diagnostic Procedure
        • 000880.06 — Brake Lights High Current
          • Brake Lights High Current Diagnostic Procedure
        • 000977.05 — Reverse Fan Solenoid Open or Short
          • Reverse Fan Solenoid Open or Short Diagnostic Procedure
        • 000977.06 — Reverse Fan Solenoid High Current
          • Reverse Fan Solenoid High Current Diagnostic Procedure
        • 001069.02 — Tire Size Incorrect
          • Tire Size Incorrect Diagnostic Procedure
        • 001071.05 — Fan Speed Solenoid Open or Short
          • Fan Speed Solenoid Open or Short Diagnostic Procedure
        • 001071.06 — Fan Speed Solenoid High Current
          • Fan Speed Solenoid High Current Diagnostic Procedure
        • 001503.04 — Arm Rest Down Switch Short to Ground
          • Arm Rest Down Switch Short to Ground Diagnostic Procedure
        • 001503.11 — Arm Rest Position Undetermined
          • Arm Rest Position Undetermined Diagnostic Procedure
        • 001550.06 — AC Clutch High Current
          • AC Clutch High Current Diagnostic Procedure
        • 001565.04 — Arm Rest Up Switch Short to Ground
          • Arm Rest Up Switch Short to Ground Diagnostic Procedure
        • 001638.00 — Hydraulic Oil High Temperature
          • Hydraulic Oil High Temperature Diagnostic Procedure
        • 001638.04 — Hydraulic Oil Temperature Sensor Short to Ground
          • Hydraulic Oil Temperature Sensor Short to Ground Diagnostic Proc
        • 001713.01 — Hydraulic Oil Filter Restricted
          • Hydraulic Oil Filter Restricted Diagnostic Procedure
        • 001762.03 — Hydraulic Pressure Sensor Short to Power
          • Hydraulic Pressure Sensor Short to Power Diagnostic Procedure
        • 001762.04 — Hydraulic Pressure Sensor Open or Short
          • Hydraulic Pressure Sensor Open or Short
        • 002000.09 — CAN Communication Lost for ECU
          • CAN Communication Lost For ECU Diagnostic Procedure
        • 002003.09 — CAN Communication Lost for TCU
          • CAN Communication Lost For TCU Diagnostic Procedure
        • 002040.09 — CAN Communication Lost for ADU
          • CAN Communication Lost For ADU Diagnostic Procedure
        • 002051.09 — CAN Communication Lost for TPM
          • CAN Communication Lost for TPM Diagnostic Procedure
        • 002052.09 — CAN Communication Lost for JSC
          • CAN Communication Lost for JSC Diagnostic Procedure
        • 002129.09 — CAN Communication Lost for JSV
          • CAN Communication Lost for JSV Diagnostic Procedure
        • 002132.09 — CAN Communication Lost for ROD
          • CAN Communication Lost for ROD Diagnostic Procedure
        • 002141.09 — CAN Communication Lost for SSM
          • CAN Communication Lost For SSM Diagnostic Procedure
        • 002169.09 — CAN Communication Lost for RDR
          • CAN Communication Lost for RDR Diagnostic Procedure
        • 002350.05 — Drive Lamps Open or Short
          • Drive Lamps Open or Short Diagnostic Procedure
        • 002350.06 — Drive Lamps High Current
          • Drive Lamps High Current Diagnostic Procedure
        • 002355.05 — Front Work Lights Open or Short
          • Front Auxiliary Lights Open or Short Diagnostic Procedure
        • 002355.06 — Front Work Lights High Current
          • Front Work Lights High Current Diagnostic Procedure
        • 002356.05 — Front Work Lights Open or Short
          • Front Work Lights Open or Short Diagnostic Procedure
        • 002356.06 — Front Work Lights High Current
          • Front Work Lights High Current Diagnostic Procedure
        • 002359.05 — Machine Work Lights Open or Short
          • Machine Work Lights Open or Short Diagnostic Procedure
        • 002359.06 — Machine Work Lights High Current
          • Machine Work Lights High Current Diagnostic Procedure
        • 002362.05 — Rear Work Lights Open or Short
          • Rear Work Lights Open or Short Diagnostic Procedure
        • 002362.06 — Rear Work Lights High Current
          • Rear Work Lights High Current Diagnostic Procedure
        • 002367.04 — Left Turn Switch Short to Ground
          • Left Turn Switch Short to Ground Diagnostic Procedure
        • 002368.05 — Left Turn Lights Open or Short
          • Left Turn Lights Open or Short Diagnostic Procedure
        • 002368.06 — Left Turn Lights High Current
          • Left Turn Lights High Current Diagnostic Procedure
        • 002369.04 — Right Turn Switch Short to Ground
          • Right Turn Switch Short to Ground Diagnostic Procedure
        • 002370.05 — Right Turn Lights Open or Short
          • Right Turn Lights Open or Short Diagnostic Procedure
        • 002370.06 — Right Turn Lights High Current
          • Right Turn Lights High Current Diagnostic Procedure
        • 002378.06 — Marker/Tail Lights High Current
          • Marker/Tail Lights High Current Diagnostic Procedure
        • 002386.06 — Beacon Light High Current
          • Beacon Light High Current Diagnostic Procedure
        • 002680.05 — RTC/Float Detent Open or Short
          • RTC/Float Detent Open or Short Diagnostic Procedure
        • 002680.06 — RTC/Float Detent High Current
          • RTC/Float Detent High Current Diagnostic Procedure
        • 002697.02 — Timeout JSC Message
          • Timeout JSC Message Diagnostic Procedure
        • 002717.05 — RTD Detent Open or Short
          • RTD Detent Open or Short Diagnostic Procedure
        • 002717.06 — RTD Detent High Current
          • RTD Detent High Current Diagnostic Procedure
        • 002754.05 — BHKO Detent Open or Short
          • BHKO Detent Open or Short Diagnostic Procedure
        • 002754.06 — BHKO Detent High Current
          • BHKO Detent High Current Diagnostic Procedure
        • 002875.04 — Hazard Wakeup Short to Ground
          • Hazard Wakeup Short to Ground Diagnostic Procedure
        • 003509.04 — FLC Sensor 1 Voltage Low
          • FLC Sensor 1 Voltage Low Diagnostic Procedure
        • 003510.04 — FLC Sensor 2 Voltage Low
          • FLC Sensor 2 Voltage Low Diagnostic Procedure
        • 003511.04 — FLC Sensor 3 Voltage Low
          • FLC Sensor 3 Voltage Low Diagnostic Procedure
        • 299621.02 — Machine Configuration Invalid
          • Machine Configuration Invalid Diagnostic Procedure
        • 522280.01 — Brake Pressure Low
          • Brake Pressure Low Diagnostic Procedure
        • 522341.05 — Heated Mirror Open or Short
          • Heated Mirror Open or Short Diagnostic Procedure
        • 522341.06 — Heated Mirror Short to Ground
          • Heated Mirror Short to Ground Diagnostic Procedure
        • 522426.04 — Rear Wiper Park Short to Ground
          • Rear Wiper Park Short to Ground Diagnostic Procedure
        • 522427.04 — Front Wiper Park Short to Ground
          • Front Wiper Park Short to Ground Diagnostic Procedure
        • 522431.02 — Memory Test Failure
          • Memory Test Failure Diagnostic Procedure
        • 522432.06 — Rear Wiper High Speed High Current
          • Rear Wiper High Speed High Current Diagnostic Procedure
        • 522433.05 — Rear Wiper Low Speed Open or Short
          • Rear Wiper Low Speed Open or Short Diagnostic Procedure
        • 522433.06 — Rear Wiper Low Speed High Current
          • Rear Wiper Low Speed High Current Diagnostic Procedure
        • 522434.05 — Front Wiper Low Speed Open or Short
          • Front Wiper Low Speed Open or Short Diagnostic Procedure
        • 522434.06 — Front Wiper Low Speed High Current
          • Front Wiper Low Speed High Current Diagnostic Procedure
        • 522435.06 — Front Wiper High Speed High Current
          • Front Wiper High Speed High Current Diagnostic Procedure
        • 522436.03 — Bucket Position Short to Power
          • Bucket Position Short to Power Diagnostic Procedure
        • 522436.04 — Bucket Position Open or Short
          • Bucket Position Open or Short Diagnostic Procedure
        • 522437.04 — Return-to-Dig Switch Short to Ground
          • Return-to-Dig Switch Short to Ground Diagnostic Procedure
        • 522438.05 — Pin Disconnect Solenoid Open or Short
          • Pin Disconnect Solenoid Open or Short Diagnostic Procedure
        • 522438.06 — Pin Disconnect Solenoid High Current
          • Pin Disconnect Solenoid High Current Diagnostic Procedure
        • 522543.03 — Boom Cyl Rod Press Open or Short
          • Boom Cyl Rod Press Open or Short Diagnostic Procedure
        • 522543.04 — Boom Cyl Rod Press Short to Ground
          • Boom Cyl Rod Press Short to Ground Diagnostic Procedure
        • 522544.03 — Boom Cyl Head Press Open or Short
          • Boom Cyl Head Press Open or Short Diagnostic Procedure
        • 522544.04 — Boom Cyl Head Press Short to Ground
          • Boom Cyl Head Press Short to Ground Diagnostic Procedure
        • 522796.05 — Rear Washer Pump Open or Short
          • Rear Washer Pump Open or Short Diagnostic Procedure
        • 522796.06 — Rear Washer Pump High Current
          • Rear Washer Pump High Current Diagnostic Procedure
        • 522797.05 — Front Washer Pump Open or Short
          • Front Washer Pump Open or Short Diagnostic Procedure
        • 522797.06 — Front Washer Pump High Current
          • Front Washer Pump High Current Diagnostic Procedure
        • 523137.01 — Steering Pressure Low
          • Steering Pressure Low Diagnostic Procedure
        • 523137.04 — Steering Pressure Switch Short to Ground
          • Steering Pressure Switch Short to Ground Diagnostic Procedure
        • 523219.04 — Switched Power Voltage Low
          • Switched Power Voltage Low Diagnostic Procedure
        • 523440.04 — Unswitched Power Voltage Low
          • Unswitched Power Voltage Low Diagnostic Procedure
        • 523489.05 — Engine Light Open Circuit
          • Engine Light Open Circuit Diagnostic Procedure
        • 523577.05 — Secondary Steering Pump Open or Short
          • Secondary Steering Pump Open or Short Diagnostic Procedure
        • 523577.06 — Secondary Steering Pump High Current
          • Secondary Steering Pump High Current Diagnostic Procedure
        • 523689.04 — Differential Lock Switch Short to Ground
          • Differential Lock Switch Short to Ground
        • 523767.04 — Joystick Steering Activation Switch Short to Ground
          • Joystick Steering Activation Switch Short to Ground Diagnostic P
        • 523767.10 — Joystick Steering Activation Switch Button Stuck
          • Joystick Steering Activation Switch Button Stuck Diagnostic Proc
        • 523786.03 — Boom Position Sensor Short to Power
          • Boom Position Sensor Short to Power Diagnostic Procedure
        • 523795.05 — JSV Power Open or Short
          • JSV Power Open or Short Diagnostic Procedure
        • 523795.06 — JSV Power High Current
          • JSV Power High Current Diagnostic Procedure
        • 523837.01 — Brake Pressure Low—Rear
          • Brake Pressure Low—Rear Diagnostic Procedure
        • 523837.03 — Rear Brake Pressure Sensor Short to Power
          • Rear Brake Pressure Sensor Short to Power Diagnostic Procedure
        • 523837.04 — Rear Brake Pressure Open or Short
          • Rear Brake Pressure Open or Short Diagnostic Procedure
        • 523840.01 — Brake Pressure Low—Front
          • Brake Pressure Low—Front Diagnostic Procedure
        • 523840.03 — Front Brake Pressure Short to Power
          • Front Brake Pressure Short to Power Diagnostic Procedure
        • 523840.04 — Front Brake Pressure Open or Short
          • Front Brake Pressure Open or Short Diagnostic Procedure
        • 523865.04 — Add Truck Switch Short to Ground
          • Add Truck Switch Short to Ground Diagnostic Procedure
        • 523867.04 — Counter Switch Short to Ground
          • Counter Switch Short to Ground Diagnostic Procedure
        • 523868.04 — Add Bucket Switch Short to Ground
          • Add Bucket Switch Short to Ground Diagnostic Procedure
        • 523948.05 — Ride Control Solenoid Open Circuit
          • Ride Control Solenoid Open Circuit Diagnostic Procedure
        • 523948.06 — Ride Control Solenoid High Current
          • Ride Control Solenoid High Current Diagnostic Procedure
        • 524044.01 — Axle Oil Filter Restricted
        • 524044.03 — Axle Oil Filter Short to Power
        • 524250.31 — Inspect Park Brake
          • Inspect Park Brake Diagnostic Procedure
        • 524265.19 — Check Sum Error
          • Check Sum Error Diagnostic Procedure
      • Sealed Switch Module (SSM) Diagnostic Trouble Codes
        • Sealed Switch Module (SSM) Diagnostic Trouble Codes
        • 000629.12 — SSM Watchdog Time Out
          • SSM Watchdog Time Out Diagnostic Procedure
        • 002033.09 — SSM Lost Communications
          • SSM Lost Communications Diagnostic Procedure
        • 002634.04 — SSM Ignition Relay Signal Short to Ground
          • Sealed Switch Module (SSM) Ignition Relay Signal Short to Ground
        • 002634.05 — SSM Ignition Relay Signal Open Circuit
          • Sealed Switch Module (SSM) Ignition Relay Signal Open Circuit Di
        • 520752.04 — Button 17 Keypad Stuck
          • Button 17 Keypad Stuck Diagnostic Procedure
        • 520752.09 — Button 17 LED Message
          • Button 17 LED Message Diagnostic Procedure
        • 520753.04 — Front Washer Keypad Stuck
          • Front Washer Keypad Stuck Diagnostic Procedure
        • 520754.04 — Front Wiper Keypad Stuck
          • Front Wiper Keypad Stuck Diagnostic Procedure
        • 520754.09 — Lost Front Wiper LED Message
          • Lost Front Wiper LED Message Diagnostic Procedure
        • 520755.04 — Drive Lights Keypad Stuck
          • Drive Lights Keypad Stuck Diagnostic Procedure
        • 520755.09 — Lost Drive Lights LED Message
          • Lost Drive Lights LED Message Diagnostic Procedure
        • 523335.04 — Work Lights Keypad Stuck
          • Work Lights Keypad Stuck Diagnostic Procedure
        • 523335.09 — Lost Work Lights LED Message
          • Lost Work Lights LED Message Diagnostic Procedure
        • 523336.04 — Rear Wiper Keypad Stuck
          • Rear Wiper Keypad Stuck Diagnostic Procedure
        • 523336.09 — Lost Rear Wiper LED Message
          • Lost Rear Wiper LED Message Diagnostic Procedure
        • 523338.04 — Rear Washer Keypad Stuck
          • Rear Washer Keypad Stuck Diagnostic Procedure
        • 523339.04 — Axle Disconnect Keypad Stuck
          • Axle Disconnect Keypad Stuck Diagnostic Procedure
        • 523339.09 — Lost Axle Disconnect LED Message
          • Lost Axle Disconnect LED Message Diagnostic Procedure
        • 523340.04 — Button 21 Keypad Stuck
          • Button 21 Keypad Stuck Diagnostic Procedure
        • 523340.09 — Button 21 LED Message
          • Button 21 LED Message Diagnostic Procedure
        • 523849.04 — A/C Keypad Stuck
          • A/C Keypad Stuck Diagnostic Procedure
        • 523349.09 — Lost A/C LED Message
          • Lost A/C LED Message Diagnostic Procedure
        • 523850.04 — Pin Disconnect Keypad Stuck
          • Pin Disconnect Keypad Stuck Diagnostic Procedure
        • 523850.09 — Lost Pin Disconnect LED Message
          • Lost Pin Disconnect LED Message Diagnostic Procedure
        • 523852.04 — Spin Control Keypad Stuck
          • Spin Control Keypad Stuck Diagnostic Procedure
        • 523852.09 — Lost Spin Control LED Message
          • Lost Spin Control LED Message Diagnostic Procedure
        • 523854.04 — Diff Lock Keypad Stuck
          • Differential Lock Keypad Stuck Diagnostic Procedure
        • 523854.09 — Lost Diff Lock LED Message
          • Lost Differential Lock LED Message Diagnostic Procedure
        • 523855.04 — RTCarry Keypad Stuck
          • Return-to-Carry Keypad Stuck Diagnostic Procedure
        • 523855.09 — Lost RTC LED Message
          • Lost Return-to-Carry LED Message Diagnostic Procedure
        • 523856.04 — BHKO Keypad Stuck
          • Boom Height Kickout Keypad Stuck Diagnostic Procedure
        • 523856.09 — Lost BHKO LED Message
          • Lost Boom Height Kickout LED Message Diagnostic Procedure
        • 523857.04 — Clutch Cut-off Keypad Stuck
          • Clutch Cut-Off Keypad Stuck Diagnostic Procedure
        • 523857.09 — Lost Clutch Cut-off LED Message
          • Lost Clutch Cut-off LED Message Diagnostic Procedure
        • 523858.04 — Ride Control Keypad Stuck
          • Ride Control Keypad Stuck Diagnostic Procedure
        • 523858.09 — Lost Ride Control LED Message
          • Lost Ride Control LED Message Diagnostic Procedure
        • 523860.04 — Auto Transmission Keypad Stuck
          • Auto Transmission Keypad Stuck Diagnostic Procedure
        • 523860.09 — Lost Auto Trans LED Message
          • Lost Auto Transmission LED Message Diagnostic Procedure
        • 523861.04 — Return to Dig Keypad Stuck
          • Return-to-Dig Keypad Stuck Diagnostic Procedure
        • 523861.09 — Lost RTD LED Message
          • Lost RTD LED Message Diagnostic Procedure
        • 523862.04 — Park Brake Keypad Stuck
          • Park Brake Keypad Stuck Diagnostic Procedure
        • 523862.09 — Lost Park Brake LED Message
          • Lost Park Brake LED Message Diagnostic Procedure
        • 523863.04 — Pilot Enable Keypad Stuck
          • Pilot Enable Keypad Stuck Diagnostic Procedure
        • 523863.09 — Lost Pilot Enable LED Message
          • Lost Pilot Enable LED Message Diagnostic Procedure
        • 523864.04 — Hazards Keypad Stuck
          • Hazards Keypad Stuck Diagnostic Procedure
        • 523864.09 — Lost Hazard LED Message
          • Lost Hazard LED Message Diagnostic Procedure
        • 523865.04 — Beacon Light Keypad Stuck
          • Beacon Light Keypad Stuck Diagnostic Procedure
        • 523865.09 — Lost Beacon LED Message
          • Lost Beacon LED Message Diagnostic Procedure
        • 523867.04 — Ignition Off Keypad Stuck
          • Ignition Off Keypad Stuck Diagnostic Procedure
        • 523868.04 — Ignition On Keypad Stuck
          • Ignition On Keypad Stuck Stuck Diagnostic Procedure
        • 523868.09 — Lost Ign On LED Message
          • Lost Ignition On LED Message Diagnostic Procedure
      • Advanced Display Unit (ADU) Diagnostic Trouble Codes
        • Advanced Display Unit (ADU) Diagnostic Trouble Codes
        • 000158.03 — Switched Power Voltage High
          • Switched Power Voltage High Diagnostic Procedure
        • 000158.04 — Switched Power Voltage Low
          • Switched Power Voltage Low Diagnostic Procedure
        • 000168.03 — High Battery Voltage
          • High Battery Voltage Diagnostic Procedure
        • 000168.04 — Low Battery Voltage
          • Low Battery Voltage Diagnostic Procedure
        • 000442.00 — Display Temp High
          • Display Temp High Diagnostic Procedure
        • 000442.01 — Display Temp Low
          • Display Temp Low Diagnostic Procedure
        • 001491.11 — LCD Backlight Failure
          • LCD Backlight Failure Diagnostic Procedure
        • 003597.02 — 5 Volt Power Supply Invalid
          • 5 Volt Power Supply Invalid Diagnostic Procedure
        • 003598.02 — 1.5 Volt Power Supply Invalid
          • 1.5 Volt Power Supply Invalid Diagnostic Procedure
        • 003599.02 — 3.3 Volt Power Supply Invalid
          • 3.3 Volt Power Supply Invalid Diagnostic Procedure
        • 523436.14 — ADU Watchdog Time Out
          • ADU Watchdog Time Out Diagnostic Procedure
        • 523438.31 — Memory Error
          • Memory Error Diagnostic Procedure
        • 523651.02 — Memory Stack Overflow
          • Memory Stack Overflow Diagnostic Procedure
        • 523773.03 — CAN HIGH Voltage High
          • CAN HIGH Voltage High Diagnostic Procedure
        • 523773.04 — CAN HIGH Voltage Low
          • CAN HIGH Voltage Low Diagnostic Procedure
        • 523774.03 — CAN LOW Voltage High
          • CAN LOW Voltage High Diagnostic Procedure
        • 523774.04 — CAN LOW Voltage Low
          • CAN LOW Voltage Low Diagnostic Procedure
        • 524076.10 — Information Button Stuck
          • Information Button Stuck Diagnostic Procedure
        • 524077.10 — Back Key Button Stuck
          • Back Key Button Stuck Diagnostic Procedure
        • 524078.10 — Menu Select Button Stuck
          • Menu Select Button Stuck Diagnostic Procedure
        • 524080.10 — Down Arrow Button Stuck
          • Down Arrow Button Stuck Diagnostic Procedure
        • 524082.10 — Up Arrow Button Stuck
          • Up Arrow Button Stuck Diagnostic Procedure
      • Radar Object Detection (ROD) Diagnostic Trouble Codes
        • Radar Object Detection (ROD) Diagnostic Trouble Codes
        • 000896.12 — ROD Unit Failure
          • ROD Unit Failure Diagnostic Procedure
      • Ground Speed Radar (RDR) Diagnostic Trouble Codes
        • Ground Speed Radar (RDR) Diagnostic Trouble Codes
        • 000628.12 — Controller Not Programmed
          • Controller Not Programmed Diagnostic Procedure
        • 523456.18 — Degraded Mode
          • Degraded Mode Diagnostic Procedure
      • Joystick Steering Valve (JSV) Diagnostic Trouble Codes
        • Joystick Steering Valve (JSV) Diagnostic Trouble Codes
        • 000627.03 — Power Supply Voltage High
          • Power Supply Voltage High Diagnostic Procedure
        • 000627.04 — Power Supply Voltage Low
          • Power Supply Voltage Low Diagnostic Procedure
        • 000628.12 — Memory Error
          • Memory Error Diagnostic Procedure
        • 000630.12 — Memory Error
          • Memory Error Diagnostic Procedure
        • 000638.12 — Memory Error
          • Memory Error Diagnostic Procedure
        • 298965.12 — Control ASIC
          • Control ASIC Diagnostic Procedure
        • 298970.02 — Invalid Option
          • Invalid Option Diagnostic Procedure
        • 298971.02 — Invalid Valve State
          • Invalid Valve State Diagnostic Procedure
        • 298972.02 — Invalid Valve State
          • Invalid Valve State Diagnostic Procedure
        • 298973.02 — Port Flow Greater Than 100%
          • Port Flow Greater Than 100% Diagnostic Procedure
        • 298974.02 — Port Flow Error Float
          • Port Flow Error Float Diagnostic Procedure
        • 298975.02 — Port Flow Error Block
          • Port Flow Error Block Diagnostic Procedure
        • 298976.02 — Invert Port Error
          • Invert Port Error Diagnostic Procedure
        • 298977.02 — Shape Error
        • 298978.02 — Invalid Slope Command
          • Invalid Slope Command Diagnostic Procedure
        • 298979.02 — Dead Band Error
        • 298980.02 — Invalid Float Command
          • Invalid Float Command Diagnostic Procedure
        • 298981.02 — Invalid Ramps Command
          • Invalid Ramps Command Diagnostic Procedure
        • 298982.02 — Invalid Scale Command
          • Invalid Scale Command Diagnostic Procedure
        • 298983.02 — Flow Command Error
          • Flow Command Error Diagnostic Procedure
        • 298984.02 — CAN ID Invalid
          • CAN ID Invalid Diagnostic Procedure
        • 298985.19 — CAN Communication Lost for FLC
          • CAN Communication Lost for FLC Diagnostic Procedure
        • 298986.07 — Spool Fail Float Position
          • Spool Fail Float Position Diagnostic Procedure
        • 298987.07 — Spool Position Wrong Direction
          • Spool Position Wrong Direction Diagnostic Procedure
        • 298988.07 — Spool Position Greater Than Reference
          • Spool Position Greater Than Reference Diagnostic Procedure
        • 298989.07 — Spool Not at Neutral
          • Spool Not at Neutral Diagnostic Procedure
        • 298990.07 — Spool Float Position Error
          • Spool Float Position Error Diagnostic Procedure
        • 298991.07 — Main Spool Stuck
          • Main Spool Stuck Diagnostic Procedure
        • 298992.11 — Self Test Failure
          • Self Test Failure Diagnostic Procedure
        • 298993.11 — Component Failure
          • Component Failure Diagnostic Procedure
        • 298994.11 — Memory Error
          • Memory Error Diagnostic Procedure
        • 298994.12 — LVDT Wiring Error
          • LVDT Wiring Error Diagnostic Procedure
        • 298995.11 — Memory Test Failure
          • Memory Test Failure Diagnostic Procedure
        • 298998.13 — Invalid Mechanical Spool Values
          • Invalid Mechanical Spool Values Diagnostic Procedure
        • 298999.13 — Memory Error
        • 299001.12 — Memory Error
          • Memory Error Diagnostic Procedure
        • 299002.11 — Software Error
          • Software Error Diagnostic Procedure
        • 299003.11 — Software Error
          • Software Error Diagnostic Procedure
        • 299004.11 — Software Error
          • Software Error Diagnostic Procedure
        • 299006.12 — Software Error
        • 299007.12 — Memory Test Failure
          • Memory Test Failure Diagnostic Procedure
      • Joystick Steering Controller (JSC) Diagnostic Trouble Codes
        • Joystick Steering Controller (JSC) Diagnostic Trouble Codes
        • 002697.03 — Joystick Position Sensor Voltage Above Normal
          • Joystick Position Sensor Voltage Above Normal Diagnostic Procedu
        • 002697.04 — Joystick Position Sensor Voltage Below Normal
          • Joystick Position Sensor Voltage Below Normal Diagnostic Procedu
        • 002697.13 — Joystick Out of Calibration
          • Joystick Out of Calibration Diagnostic Procedure
        • 002697.14 — Joystick Redundant Sensor Failure
          • Joystick Redundant Sensor Failure Diagnostic Procedure
      • Tire Pressure Monitoring (TPM) System Diagnostic Trouble Codes
        • 000108.12 — Ambient Pressure Fault
          • Ambient Pressure Fault Diagnostic Procedure
        • 000241.01 — Second Level Alarm Low Pressure
          • Second Level Alarm Low Pressure Diagnostic Procedure
        • 000241.16 — First Level Alarm High Pressure
          • First Level Alarm High Pressure Diagnostic Procedure
        • 000241.18 — First Level Alarm Low Pressure
          • First Level Alarm Low Pressure Diagnostic Procedure
        • 000242.16 — Tire High Temperature
          • Tire High Temperature Diagnostic Procedure
        • 000929.12 — Sensor Fault
          • Sensor Fault Diagnostic Procedure
        • 000929.31 — Memory Error
          • Memory Error Diagnostic Procedure
        • 001697.04 — TPM Sensor Low Battery
          • TPM Sensor Low Battery Diagnostic Procedure
    • Operational Checkout Procedure
      • Operational Checkout Procedure
        • Operational Checkout
          • Diagnostic Trouble Code Check
          • Operational Checks—Ignition OFF, Engine OFF Checks
          • Operational Checks—Ignition ON, Engine OFF Checks
          • Operational Checks—Ignition ON, Engine ON Checks
    • Engine
      • Theory of Operation
        • PowerTech Plus™ 13.5 L John Deere Engine
        • Cold Start Aid System Theory of Operation—If Equipped
        • Fast Fill Fuel System Theory of Operation—If Equipped
      • Diagnostic Information
        • PowerTech Plus™ 13.5 L John Deere Engine
        • Engine Cooling System Component Location
        • Engine Fuel System Component Location
        • Engine Intake and Exhaust Component Location
        • Fast Fill Fuel System Underfill—If Equipped
          • Fast Fill Fuel System Underfill Diagnostic Procedure
        • Fast Fill Fuel System Overfill—If Equipped
          • Fast Fill Fuel System Overfill Diagnostic Procedure
        • Fast Fill Fuel System Nozzle Leaks at Receiver—If Equipped
          • Fast Fill Fuel System Nozzle Leaks at Receiver Diagnostic Proced
      • Tests
        • PowerTech Plus™ 13.5 L John Deere Engine
        • Fluid Sampling Procedure—If Equipped
        • Engine Idle Speeds and Auto Shutdown Check
        • Engine Slow Idle Speed Adjustment
    • Electrical System
      • System Information
        • Electrical Diagram Information
        • Electrical Schematic Symbols
      • System Diagrams
        • Fuse and Relay Specifications
        • System Functional Schematic, Wiring Diagram, and Component Locat
        • System Functional Schematic and Section Legend
        • Power and Ground Cables (W1) Component Location
        • Loader Frame Harness (W2) Component Location
        • Loader Frame Harness (W2) Wiring Diagram
        • Load Center Harness (W3) Component Location
        • Load Center Harness (W3) Wiring Diagram
        • Front Console Harness (W4) Component Location
        • Front Console Harness (W4) Wiring Diagram
        • Engine Frame Harness (W5) Component Location
        • Engine Frame Harness (W5) Wiring Diagram
        • Engine Harness (W6) Component Location
        • Engine Harness (W6) Wiring Diagram
        • Transmission Harness (W10) Component Location
        • Transmission Harness (W10) Wiring Diagram
        • Rear Frame Harness (W13) Component Location
        • Rear Frame Harness (W13) Wiring Diagram
        • Secondary Steering Harness (W17) Component Location—If Equipped
        • Secondary Steering Harness (W17) Wiring Diagram—If Equipped
        • Cab Roof Harness (W19) Component Location
        • Cab Roof Harness (W19) Wiring Diagram
        • Heater and Air Conditioner Harness (W20) Component Location
        • Heater and Air Conditioner Harness (W20) Wiring Diagram
        • Radar Object Detection Harness (W21) Component Location—If Equip
        • Radar Object Detection Harness (W21) Wiring Diagram—If Equipped
        • Joystick Steering Harness (W22) Component Location—If Equipped
        • Joystick Steering Harness (W22) Wiring Diagram—If Equipped
        • Radio Harness (W23) Component Location
        • Radio Harness (W23) Wiring Diagram
        • JDLink™ System Harnesses (W29 and W30) Component Location
        • GlobalTRACS® Terminal (GTT) Harness (W29) Wiring Diagram
        • Machine Information Gateway (MIG) Harness (W30) Wiring Diagram
        • Tire Pressure Monitoring (TPM) System Harness (W35) Component Lo
        • Tire Pressure Monitoring (TPM) System Harness (W35) Wiring Diagr
      • Sub-System Diagnostics
        • Start and Charge Circuits Theory of Operation
        • Controller Area Network (CAN) Theory of Operation
        • Engine Control Unit (ECU) Circuit Theory of Operation
        • Flex Load Controller (FLC) Circuit Theory of Operation
        • Transmission Control Unit (TCU) Circuit Theory of Operation
        • Park Brake Circuit Theory of Operation
        • Advanced Display Unit (ADU) Circuit Theory of Operation
        • Joystick Steering Circuit Theory of Operation—If Equipped
        • Radar Object Detection (ROD) Circuit Theory of Operation—If Equi
        • Auto-Differential Lock Circuit Theory of Operation—If Equipped
        • Embedded Payload Scale (EPS) Circuit Theory of Operation—If Equi
        • Tire Pressure Monitoring (TPM) System Theory of Operation—If Equ
      • Monitor Operation
        • Advanced Display Unit (ADU)—Service Mode
        • Advanced Display Unit (ADU)—Clear Codes
        • Advanced Display Unit (ADU)—Auto Idle
        • Advanced Display Unit (ADU)—Auto Shutdown
        • Advanced Display Unit (ADU)—Enable Options
        • Advanced Display Unit (ADU)—Tire Size
        • Advanced Display Unit (ADU)—Fan Speed
        • Advanced Display Unit (ADU)—Maximum High Gear
        • Advanced Display Unit (ADU)—Transmission Clutch Calibration
        • Advanced Display Unit (ADU)—Slow Idle Adjust
        • Advanced Display Unit (ADU)—Hide/Unhide Main Menu
      • References
        • Electrical Component Specifications
        • Service ADVISOR™ Diagnostic Application
        • Service ADVISOR™ Connection Procedure
        • Reading Diagnostic Trouble Codes with Service ADVISOR™ Diagnosti
        • Diagnostic Trouble Codes—After Machine Repair
        • JDLink™ Connection Procedure
        • CAN Circuit Test
          • Controller Area Network (CAN) Diagnostics
        • Alternator Test
        • Transmission Control Valve Solenoid Check
        • Clutch Cut-Off Sensor Check
        • Boom Height Kickout (BHKO) Adjustment
        • Return-to-Carry (RTC) Adjustment
        • Return-to-Dig Adjustment
        • Boom Height Kickout/Return-to-Carry (BHKO/RTC) Position Sensor R
        • Boom Height Kickout/Return-to-Carry (BHKO/RTC) Position Sensor D
        • Boom Height Kickout/Return-to-Carry (BHKO/RTC) Position Sensor C
        • Embedded Payload Scale (EPS) Diagnostics—If Equipped
          • EPS Diagnostics
        • Change Backup Alarm Volume
        • Pressure Switches and Sensors Remove and Install
        • Intermittent Diagnostic Trouble Code (DTC) Diagnostics
        • Connector Terminal Test
          • Connector Terminal Test Diagnostic Procedure
        • Replace Metri-Pack® (Push Type) Connectors
        • Replace Metri-Pack® Connectors
        • Replace DEUTSCH® Circular Connectors
        • Replace DEUTSCH® Rectangular or Triangular Connectors
        • Install DEUTSCH® Contact
        • Replace WEATHER PACK® Connector
        • Install WEATHER PACK® Contact
        • Replace CINCH™ Connectors
        • Install CINCH™ Contact
        • Repair 32 and 48 Way CINCH™ Connectors
        • Remove Connector Body from Blade Terminals
        • Engine Control Unit (ECU) Remove and Install
        • Flex Load Controller (FLC) Remove and Install
        • Transmission Control Unit (TCU) Remove and Install
        • Sealed Switch Module (SSM) Remove and Install
        • Advanced Display Unit (ADU) Remove and Install
        • TPM—Activating Tire Pressure Monitoring System
        • TPM—Programming Sensors with SmartWave® Advanced Maintenance Too
        • TPM—Programming Using Sensor Identification Numbers
        • TPM—Cold Inflation Pressure Setup
        • TPM—Alarm Setup
        • TPM—Delete Sensors
        • TPM—SmartWave® Advanced Maintenance Tool Diagnostics
        • TPM—Tire Pressure Sensor Remove and Install
    • Power Train
      • Theory of Operation
        • TeamMate™ Axles
        • Power Train Operation
        • Standard Torque Converter Operation
        • Torque Converter With Lockup Clutch Operation—If Equipped
        • Transmission Operation
        • Transmission Operation—First Gear Forward
        • Transmission Clutch Pack Engagement and Solenoids Activated
        • Clutch Pack Operation
        • Transmission Hydraulic System
        • Transmission Control Valve Component Operation
        • Transmission Clutch Modulation Operation
        • Thermal Bypass Valve Operation
        • Standard Differential Operation
        • Differential Lock Operation
        • Axle Circulation Dual Pump Operation
        • Park Brake Operation
      • Diagnostic Information
        • Transmission System Schematic—First Forward
        • Transmission Control System
        • Power Train Component Location
        • Transmission Component Location
        • Transmission Clutch Slippage
          • Transmission Clutch Slippage Diagnostic Procedure
        • Machine Will Not Move in Either Direction
          • Machine Will Not Move in Either Direction Diagnostic Procedure
        • Machine Will Not Shift Correctly
          • Machine Will Not Shift Correctly Diagnostic Procedure
        • Transmission System Pressure Is Low in Neutral
          • Transmission System Pressure Is Low in Neutral Diagnostic Proced
        • Transmission Pressure Is Low (One or Two Gear Ranges)
          • Transmission Pressure Is Low (One or Two Gear Ranges) Diagnostic
        • Transmission Shifts Too Slow
          • Transmission Shifts Too Slow Diagnostic Procedure
        • Transmission Shifts Too Fast
          • Transmission Shifts Too Fast Diagnostic Procedure
        • Machine Creeps in Neutral
          • Machine Creeps in Neutral Diagnostic Procedure
        • Transmission Hydraulic System Overheats
          • Transmission Hydraulic System Overheats Diagnostic Procedure
        • Transmission Excessive Noise
          • Transmission Excessive Noise Diagnostic Procedure
        • Oil Aerated
          • Oil Aerated Diagnostic Procedure
        • Oil Ejected from Filler Tube
          • Oil Ejected from Filler Tube Diagnostic Procedure
        • Machine Vibrates
          • Machine Vibrates Diagnostic Procedure
        • Machine Power and Acceleration Low
          • Machine Power and Acceleration Low Diagnostic Procedure
        • Torque Converter Stall RPM
          • Torque Converter Stall RPM Diagnostic Procedure
        • Differential Lock Will Not Engage
          • Differential Lock Will Not Engage Diagnostic Procedure
        • Differential Lock Slips and Chatters
          • Differential Lock Slips and Chatters Diagnostic Procedure
        • Differential Lock Will Not Disengage
          • Differential Lock Will Not Disengage Diagnostic Procedure
        • Differential Oil Level Rises
          • Differential Oil Level Rises Diagnostic Procedure
        • Differential Oil Level Low
          • Differential Oil Level Low Diagnostic Procedure
        • Differential and Axle Noise Excessive
          • Differential and Axle Noise Excessive Diagnostic Procedure
        • Axle Wheel Hub Face Seal Leaking
          • Axle Wheel Hub Face Seal Leaking Diagnostic Procedure
        • Axle Overheats
          • Axle Overheats Diagnostic Procedure
        • Service Brakes Poor or Do Not Apply
          • Service Brakes Poor or Do Not Apply Diagnostic Procedure
        • Service Brakes Aggressive
          • Service Brakes Aggressive Diagnostic Procedure
        • Service Brakes Dragging
          • Service Brakes Dragging Diagnostic Procedure
        • Service Brakes Lock Up
          • Service Brakes Lock Up Diagnostic Procedure
        • Service Brakes Chatter
          • Service Brakes Chatter Diagnostic Procedure
        • Service Brake Warning Light On
          • Service Brake Warning Light On Diagnostic Procedure
        • Driveline Excessive Vibration or Noise
          • Driveline Excessive Vibration or Noise Diagnostic Procedure
        • Park Brake Will Not Hold
          • Park Brake Will Not Hold Diagnostic Procedure
        • Park Brake Will Not Release
          • Park Brake Will Not Release Diagnostic Procedure
        • Park Brake Overheats
          • Park Brake Overheats Diagnostic Procedure
        • Park Brake Light Flashes When Shifting From Forward to Reverse
          • Park Brake Light Flashes When Shifting From Forward to Reverse D
        • Park Brake Light Flashes During Each Shift
          • Park Brake Light Flashes During Each Shift Diagnostic Procedure
        • Park Brake Light Does Not Come On
          • Park Brake Light Does Not Come On Diagnostic Procedure
        • Park Brake Will Not Apply
          • Park Brake Will Not Apply Diagnostic Procedure
      • Adjustments
        • External Service Brake Inspection
        • Service Brake Bleeding Procedure
        • Transmission Speed Sensor Adjustment
        • Transmission Control Unit (TCU)—Electronic Clutch Calibration
      • Tests
        • Transmission Oil Sampling Procedure
        • Transmission Oil Warmup Procedure
        • Park Brake Pressure Test
        • Park Brake Drag Test
        • Transmission Pump Flow Test
        • Transmission System Pressure Test
        • Transmission Clutch Pressure Test
        • Transmission Element Leakage Test
        • Transmission Lube Pressure Test
        • Differential Lock Pressure Test
        • Differential Lock Leakage Test
        • Torque Converter—In Pressure Test
        • Torque Converter—Out Pressure Test
        • Torque Converter Relief Pressure Test
        • Torque Converter—Out Flow Test
        • Torque Converter Stall Speed Test
        • Lockup Torque Converter (LUTC) Pressure Test
        • Transmission Oil Cooler Thermal Bypass Valve Temperature Test
        • Transmission Oil Cooler Thermal Bypass Valve Pressure Test
        • Transmission Oil Cooler Restriction Test
        • Axle Circulation Dual Pump Flow Test
        • Axle Breather Test
    • Hydraulic System
      • Theory of Operation
        • Loader Hydraulic System Operation
        • Steering/Loader and Loader Hydraulic Pumps Operation
        • Hydraulic Pump Manifold Operation
        • Hydraulic Fan Pump Operation
        • Hydraulic Fan Operation
        • Hydraulic Reversing Fan Operation—If Equipped
        • Orbital Steering System Component Operation
        • Orbital Steering Valve Operation
        • Joystick Steering Valve Operation—If Equipped
        • Secondary Steering System Operation—If Equipped
        • Secondary Steering Valve Operation—If Equipped
        • Pilot Pressure Reducing Valve Operation
        • Service Brake Hydraulic System Operation
        • Service Brake Accumulator Operation
        • Service Brake Valve Operation
        • Pin Disconnect Operation—If Equipped
        • Pilot Control Lever Operation
        • Control Valve Pilot Orifice Check Valve Operation
        • Loader Control Valve Operation
        • Boom Section Operation—Boom Down
        • Bucket Section Operation—Bucket Rollback
        • Auxiliary Section—Operating
        • Loader Control Valve—Load Sense Circuit
        • Main Relief Valve Operation
        • Circuit Relief With Anticavitation Valve Operation
        • Anticavitation Valve Operation
        • Hydraulic Return Filter Operation
        • Ride Control Operation—If Equipped
      • Diagnostic Information
        • Hydraulic System Schematic
        • Hydraulic System Component Location
        • No Hydraulic Functions
          • No Hydraulic Functions Diagnostic Procedure
        • Hydraulic Functions Slow
          • Hydraulic Functions Slow Diagnostic Procedure
        • Loader or Steering/Loader Hydraulic Pump Noisy
          • Loader or Steering/Loader Hydraulic Pump Noisy Diagnostic Proced
        • No Orbital Steering Function
          • No Orbital Steering Function Diagnostic Procedure
        • Boom Float Function Not Working
          • Boom Float Function Not Working Diagnostic Procedure
        • One Hydraulic Function Not Working
          • One Hydraulic Function Not Working Diagnostic Procedure
        • Hydraulic Function Drifts Down
          • Hydraulic Function Drifts Down Diagnostic Procedure
        • Boom Down Does Not Work (Engine Off)
          • Boom Down Does Not Work (Engine Off) Diagnostic Procedure
        • Ride Control Not Working
          • Ride Control Not Working Procedure
        • Oil Overheats
          • Oil Overheats Diagnostic Procedure
        • Hydraulic Oil Foams
          • Hydraulic Oil Foams Diagnostic Procedure
        • Pin Disconnect Cylinders Will Not Retract—If Equipped
          • Pin Disconnect Cylinders Will Not Retract Diagnostic Procedure
        • Constant Steering Required to Maintain Straight Travel
          • Constant Steering Required to Maintain Straight Travel Diagnosti
        • Slow Steering Wheel Movement Will Not Cause Frame Movement
          • Slow Steering Wheel Movement Will Not Cause Frame Movement Diagn
        • Steering Wheel Turns Without Resistance and Causes No Frame Move
          • Steering Wheel Turns Without Resistance and Causes No Frame Move
        • Steering Erratic
          • Steering Erratic Diagnostic Procedure
        • Steering Wheel Free Play
          • Steering Wheel Free Play Diagnostic Procedure
        • Orbital Steering Valve Binds or Locks Up
          • Orbital Steering Valve Binds or Locks Up Diagnostic Procedure
        • Steering Wheel Turns by Itself
          • Steering Wheel Turns by Itself Diagnostic Procedure
        • Machine Turns in Opposite Direction as Steering Wheel
          • Machine Turns in Opposite Direction as Steering Wheel Diagnostic
        • Steering Wheel Kickback
          • Steering Wheel Kickback Diagnostic Procedure
        • Orbital Steering Jerky
          • Orbital Steering Jerky Diagnostic Procedure
        • No Joystick Steering Function—If Equipped
          • No Joystick Steering Function Diagnostic Procedure
        • Secondary Steering Motor Will Not Operate—If Equipped
          • Secondary Steering Motor Will Not Operate Diagnostic Procedure
        • Secondary Steering Pump Runs But Will Not Steer Machine—If Equip
          • Secondary Steering Pump Runs But Will Not Steer Machine Diagnost
        • Hydraulic Fan Does Not Reach Full Speed
          • Hydraulic Fan Does Not Reach Full Speed Diagnostic Procedure
        • Hydraulic Fan Runs at Full Speed Only
          • Hydraulic Fan Runs at Full Speed Only Diagnostic Procedure
        • Hydraulic Fan Does Not Spin
          • Hydraulic Fan Does Not Spin Diagnostic Procedure
        • Hydraulic Fan Will Not Reverse Direction—If Equipped
          • Hydraulic Fan Will Not Reverse Direction Diagnostic Procedure
      • Adjustments
        • Hydraulic Oil Cleanup Procedure Using Portable Filter Caddy
        • Pilot Control Lever Adjustment
        • Auxiliary Pilot Control Lever Adjustment
        • Ride Control Accumulator Gas Charge Procedure—If Equipped
      • Test
        • Hydraulic Oil Sampling Procedure
        • Hydraulic Oil Warmup Procedure
        • Hydraulic System Pressure and Accumulators Discharge
        • Digital Pressure and Temperature Analyzer Installation
        • Hydraulic System Operating and Standby Pressure Test
        • Loader Hydraulic Pump Control and Steering/Loader Hydraulic Pump
        • Steering/Loader Hydraulic Pump Flow Test
        • Loader Hydraulic Pump Flow Test
        • Steering/Loader Hydraulic Pump Case Drain Test
        • Loader Hydraulic Pump Case Drain Test
        • Main Relief Valve Pressure Test
        • Circuit Relief With Anticavitation Valve Pressure Test
        • Loader Cylinder Drift Test
        • Boom, Bucket, and Steering Cylinder Leakage Test
        • Hydraulic Oil Cooler Restriction Test
        • Orbital Steering Valve Leakage Test
        • Steering Cylinder Drift Test
        • Joystick Steering Valve Pressure Test—If Equipped
        • Joystick Steering Circuit Relief Valve Pressure Test—If Equipped
        • Secondary Steering Pump Pressure Relief Valve Test—If Equipped
        • Secondary Steering Valve—Hydraulic System Isolation Check Valve
        • Secondary Steering Valve—Secondary Steering Pump Isolation Check
        • Pilot Control Valve Pressure Test
        • Auxiliary Pilot Control Valve Pressure Test
        • Pilot Pressure Reducing Valve Pressure Test
        • Pilot Accumulator Gas Precharge Test
        • Cycle Time Test
        • Service Brake Accumulator Gas Precharge and Low Brake Pressure W
        • Service Brake Valve Pressure Test
        • Service Brake Valve Leakage Test
        • Service Brake Accumulator Inlet Check Valve Leakage Test
        • Pin Disconnect Pressure Test—If Equipped
        • Hydraulic Fan Pump Control Test and Adjustment
        • Hydraulic Fan Motor Speed Test
        • Hydraulic Fan Pump Flow Test
        • Hydraulic Fan Pump Case Drain Test
        • Hydraulic Fan Motor Case Drain Test
        • Hydraulic Reversing Fan Test—If Equipped
        • Hydraulic Oil Filter Inspection Procedure
    • Heating and Air Conditioning
      • Theory of Operation
        • Air Conditioning System Cycle of Operation
      • Diagnostic Information
        • Air Conditioning System Does Not Operate
          • Air Conditioning System Does Not Operate Diagnostic Procedure
        • Air Conditioner Does Not Cool Interior of Cab
          • Air Conditioner Does Not Cool Interior of Cab Diagnostic Procedu
        • Air Conditioner Runs Constantly, Too Cold
          • Air Conditioner Runs Constantly, Too Cold Diagnostic Procedure
        • Heater System Does Not Operate
          • Heater System Does Not Operate Diagnostic Procedure
        • Heater Does Not Warm Interior of Cab
          • Heater Does Not Warm Interior of Cab Diagnostic Procedure
        • Interior Windows Continue to Fog
          • Interior Windows Continue to Fog Diagnostic Procedure
      • Tests
        • Refrigerant Cautions and Proper Handling
        • R134a Refrigerant Cautions
        • R134a Oil Charge Capacity
        • R134a Refrigerant Charge Capacity
        • Refrigerant Hoses and Tubing Inspection
        • R134a Air Conditioning System Test
        • Operating Pressure Diagnostic Chart
        • Air Conditioning High/Low Pressure Switch Test
        • Freeze Control Switch Test
        • Refrigerant Leak Testing

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