John Deere 9100, 9200 9300, 9400, 9120, 9220, 9320, 9420, 9520 and 9620 Tractors Repair Technical Manual (TM1623)

John Deere 9100, 9200 9300, 9400, 9120, 9220, 9320, 9420, 9520 and 9620 Tractors Repair Technical Manual (TM1623)

Format: PDF (Printable Document)

File Language: English

File Pages: 1204

File Size: 39.25 MB (Speed Download Link)

Brand: John Deere

Model: 9100, 9200 9300, 9400, 9120, 9220, 9320, 9420, 9520 and 9620 Tractors

Book No: TM1623

Type of Document: Repair Technical Manual

Categories: John Deere PDF, PDF

$ 40

John Deere 9100, 9200 9300, 9400, 9120, 9220, 9320, 9420, 9520 and 9620 Tractors Repair Technical Manual (TM1623)

📘 Show Index

John Deere 9100, 9200 9300, 9400, 9120, 9220, 9320, 9420, 9520 and 9620 Tractors Index:

Contents
- General Information
  - Safety
    - Recognize Safety Information
    - Follow Safety Instructions
    - Practice Safe Maintenance
    - Protect Against High Pressure Spray
    - Handle Fluids Safely—Avoid Fires
    - Prevent Battery Explosions
    - Prepare for Emergencies
    - Prevent Acid Burns
    - Handle Agricultural Chemicals Safely
    - Avoid High-Pressure Fluids
    - Park Machine Safely
    - Support Machine Properly
    - Wear Protective Clothing
    - Work in Clean Area
    - Service Machines Safely
    - Work In Ventilated Area
    - Illuminate Work Area Safely
    - Replace Safety Signs
    - Use Proper Lifting Equipment
    - Service Tires Safely
    - Avoid Harmful Asbestos Dust
    - Avoid Heating Near Pressurized Fluid Lines
    - Remove Paint Before Welding or Heating
    - Use Proper Tools
    - Construct Dealer-Made Tools Safely
    - Dispose of Waste Properly
    - Live With Safety
    - Service Tires Safely
    - Protect Against Noise
    - Keep ROPS Installed Properly
    - Service Accumulator Systems Safely
    - Wait Before Opening High-Pressure Fuel System
  - General Information
    - General Specifications
    - General Specifications—9020 Series
    - General Specifications—9000 and 9020 Series
    - Metric Bolt and Screw Torque Values
    - Unified Inch Bolt and Screw Torque Values
    - Sealants and Adhesives Cross-Reference Chart
    - Identifying Zinc-Flake Coated Fasteners
    - Glossary of Terms
- Engine
  - Component Removal and Installation
    - Essential or Recommended Tools
    - Specifications
    - 8.1 L Engine
      - Remove – 9000
      - Remove – 9020
      - Install
    - 10.5 L and 12.5 L Engines
      - Identification
      - Remove Dual-Rail
      - Remove Single-Rail
      - Install
    - Determine Engine Shim Pack
  - Engine Repair
    - Repair Engine—Use CTM
    - Other Material
    - Specifications
    - Remove and Install Oil Pan—8.1 L Engine
- Fuel, Air, and Cooling Systems
  - Diesel Fuel System
    - Fuel Tanks
    - Fuel Tanks
    - Fuel Filter, Fuel Pump, and Bleed System
  - Air Intake and Exhaust Systems
    - Specifications
    - Install Muffler
    - Air Intake Pipe Connections
    - Turbocharger Inlet Hose
    - Air Intake Pipe Installation
    - Inspect
    - Service
  - Engine Cooling System
    - Essential or Recommended Tools
    - Specifications
    - Radiator
    - Radiator
    - Radiator
    - Aftercooler
    - Viscous Fan Drive
    - Belt Tensioner
    - Drive Belt Routings
  - Oil Coolers
    - Essential or Recommended Tools
    - Specifications
    - Oil Cooler (9100, 9200)
    - Axle Oil Cooler (9300, 9400)
    - Hydraulic/Transmission Oil Cooler (9300, 9400)
    - Oil Cooler (9020)
    - Leak Test Oil Coolers
- Electrical
  - Connectors
    - Essential or Recommended Tools
    - Other Material
    - Electrical Insulating Compound
    - High-Pressure Washers
    - Electrical Connector Repair
      - AMP
      - Blade Terminal
      - CINCH
      - CINCH
      - CPC (Blade-Type)
      - MATE-N-LOC, METRIMATE (Pin-Type)
      - DEUTSCH
      - MATE-N-LOC Socket
      - Small MATE-N-LOC Pin
      - METRI-PACK (Pull-Type)
      - METRI-PACK (Push-Type)
      - SUMITOMO Connectors
      - WEATHER PACK
      - YAZAKI Connectors
  - Wiring Harness Routings
    - Wire Numbers and Color Codes
    - Engine Identification – 9200, 9300, 9400
    - Ground Point Locations
    - Ground Point Locations
    - Ground Point Locations
    - Ground Point Locations
    - Ground Point Locations
    - Miscellaneous Grounds
    - Engine/Chassis Harness
      - 9100
      - 9120 MST
      - Dual-Rail 9200, 9300, 9400 MST
      - Single-Rail 9200, 9300, 9400 MST
      - 9220-9520 MST
      - MST-Rear
      - 9120 PST
      - Dual-Rail 9000 PST
      - Single-Rail 9000 PST
      - 9020 PST
      - PST – Rear
      - 9020 PST – European
      - 9020 PST – Rear – European
    - Transmission Harness – 9020 PST
    - Transmission Harness – 9020 PST
    - Cab Harness
      - MST (S. N. -30000)
      - MST (S. N. 30001- )
      - PST (S. N. -30000)
      - PST (S. N. 30001- )
      - 9020 PST
      - 9020 European
    - Roof Harness
      - North American
      - European
    - ACTIVE SEAT Harness
    - Remote Mirror Harness
    - GREENSTAR Harness
  - Charging Circuit
    - Disconnect Electrical Circuit
    - Alternator
    - Alternator
    - Alternator
    - Alternator Power Cable
    - Batteries
  - Starting Circuit
    - Essential or Recommended Tools
    - Specifications
    - Starter
    - Starter
    - Starter
    - Fusible Link
    - Start Circuit Relay
  - Relays, Fuses, Solenoids, and Switches
    - Specifications
    - General Repair Procedures—Solenoids
    - Disconnect Electrical Circuit
    - Fuses, Relays, and Diodes
    - Fuses and Relays
    - Fuses and Relays
    - Fuses, Relays, and Diodes
    - Fuses and Relays
    - Fuses and Relays
    - Solenoids
      - Starting Aid
      - Fuel Shut-Off
      - Differential Lock
      - Two-Speed Clutch – MST
      - Transmission Valves – 9020 PST
      - Park Brake Valve
      - Park Brake Valve
      - SCV
      - Hitch
    - Right Console Controls and Switches
    - Right Console Controls and Switches
    - Switches
      - Right Console
      - Engine Oil Pressure
      - Starting Aid and Ignition
      - Clutch On/Off
      - Clutch Up and Down – 9020
      - Differential Lock
      - Neutral Start – MST
      - Neutral Start – PST
      - Rear PTO
      - Brake
      - Dome Light
      - Cab Door Light
      - Beacon Light
      - Seat Raise/Lower
      - Operator Presence Seat
      - Hand Brake – 9000 PST
      - Hand Brake – 9020 PST
    - Replace Park Brake Valve Pressure Sensor—9020 Series w/PST (S.N. 011408— )
    - Switches
      - Park Brake Valve Pressure
      - External Hitch Raise/Lower
      - A/C High- and Low-Pressure
      - A/C Deicing and Blower Motor Resistor
  - Monitoring Systems and Sensors
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Disconnect Electrical Circuit
    - Instrument Control Unit, SCV Set-up Panel
    - Replace Bulbs
      - Instrument Control Unit (ICU)
      - SCV Set-Up Panel (SUP)
      - Corner Post Display
      - Steering Column Module
    - Steering Column Module
    - Control Units
    - Control Units
    - EEPROM
    - EEPROM
    - Power Shift Controller – 9000 PST
    - Sensors
      - Engine Cam Speed
      - Engine Crank Speed – 9000
      - Engine Crank Speed – 9020
      - Engine Coolant Temperature
      - Fuel Level
      - Fuel Temperature
      - Air Filter Restriction
      - Manifold Air Temperature – Dual-Rail
      - Clutch Position
      - PST Input and Output Speed – 9000
      - PST Oil Temperature – 9000
      - PST Filter Restriction – 9000
      - PST Lube Oil Pressure – 9000
      - Transmission Lube Oil Pressure – MST
      - Transmission Oil Filter Restriction – MST
      - Axle Lube Filter Restriction – 9000 PST
      - Axle Lube Pressure – 9000 PST
      - Axle Lube Pressure – 9020 PST
      - Axle Lube Pressure – MST
      - Hydraulic Oil Temperature
      - Hydraulic Oil Reservoir Level
      - Hydraulic Oil Filter Restriction
      - Wheel Speed – MST
      - Radar
      - Hitch Position
      - Draft
    - CLIMATRAK Harness and Components
    - CLIMATRAK Sensors
      - Outlet Duct Temperature
      - Cab Temperature
      - Fresh Air Temperature
      - Evaporator Temperature
  - Armrest Control
    - Test Procedures
    - Armrest Control
    - Armrest Control
    - Control Assembly
    - Control Unit (ACU)
    - Controls
    - Controls
    - Engine Speed Control
    - Transmission Control – PST
    - Hi-Lo Clutch Control – MST
    - Hitch Control
    - SCV Control Lever
  - Implement and Accessory Connectors
    - Seven-Terminal Outlet Socket
    - TOUCHSET™ Depth Control Connector
    - Diagnostic/Program
    - ECU Diagnostic Connector
  - Convenience and Accessory Components
    - Motors
      - Circulation Blower
      - Pressurizer Blower
      - Wiper
    - Windshield Washer Pumps
    - Radio and Speakers
    - Remove Radio and Speaker—Style B
- 18-Speed Power Shift Transmission (9020)
  - Component Removal and Installation
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Power Shift Transmission
      - Remove
      - Install In Rollover Stand Bracket
      - Install
      - Check Oil Level
  - In Tractor Repair
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Filter Relief Valve
    - Filter Relief Valve
    - Filter Relief Valve
    - Input and Output Yokes
    - Repair Internal Park Brake (S.N. 011408— )
    - Input and Output Shaft Seals
  - Transmission Repair
    - Repair 18-Speed Power Shift Transmission
  - Transmission Cleanup
    - Essential or Recommended Tools
    - Transmission Cleanup
  - Clutch Control
    - Repair Clutch Pedal Assembly
- 12-Speed Power Shift Transmission (9000)
  - Component Removal and Installation
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Power Shift Transmission
      - Remove
      - Install In Engine Rotation Stand
      - Install
      - Shim
      - Check Transmission Oil Level
  - Clutch Control
    - Clutch Pedal
  - Transmission Oil Filter Relief Valve Housing and Oil Pump
    - Essential or Recommended Tools
    - Specifications
    - Filter Relief Valve Housing
    - Filter Relief Valve Housing
    - Oil Distribution Manifold
    - Oil Pump
  - Transmission Pressure Regulating Valve
    - Essential or Recommended Tools
    - Specifications
    - Pressure Regulating Valve
  - On-Off and Modulating Shift Solenoids
    - Essential or Recommended Tools
    - Specifications
    - Replace Solenoids
    - Modulating Shift Valves
    - Modulating Shift Valves
    - On-Off Shift Valve Solenoids
  - 8-Inch Clutch Assembly
    - Essential or Recommended Tools
    - Specifications
    - Cross-Sectional and Exploded Views
    - Cross-Sectional and Exploded Views
    - Disassemble and Inspect
    - Assemble
  - Lower 7-Inch Clutch Assembly
    - Essential or Recommended Tools
    - Specifications
    - Cross-Sectional and Exploded Views
    - Cross-Sectional and Exploded Views
    - Disassemble and Inspect
    - Assemble
  - Upper 7-Inch Clutch Assembly
    - Essential or Recommended Tools
    - Specifications
    - Cross-Sectional and Exploded Views
    - Cross-Sectional and Exploded Views
    - Disassemble and Inspect
    - Assemble
  - Compound Shaft Assembly
    - Essential or Recommended Tools
    - Cross-Sectional and Exploded Views
    - Cross-Sectional and Exploded Views
    - Disassemble
    - Assemble
  - 9-Inch Clutch Assembly
    - Essential or Recommended Tools
    - Specifications
    - Cross-Sectional and Exploded Views
    - Cross-Sectional and Exploded Views
    - Disassemble and Inspect
    - Assemble
  - Front and Rear Housings
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Disassemble Transmission
    - Remove and Install Shafts and Clutches
    - Remove and Install Shafts and Clutches
    - Remove and Install Shafts and Clutches
    - Remove and Install Shafts and Clutches
    - Remove and Install Shafts and Clutches
    - Remove and Install Shafts and Clutches
    - Front and Rear Housing Repair
    - Assemble Transmission
    - Clutch Shaft End Play Adjustment
    - Clutch Shaft End Play Adjustment
    - Clutch Shaft End Play Adjustment
    - Clutch Shaft End Play Adjustment
    - Clutch Shaft End Play Adjustment
    - Clutch Shaft End Play Adjustment
    - Shaft Oil Seals
    - Shaft Oil Seals
    - Yokes
    - Yokes
    - Speed Sensors
  - Transmission Cleanup
    - Essential or Recommended Tools
    - Other Material
    - Transmission Cleanup
- Mechanical Shift Transmission (MST)
  - Component Removal and Installation
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Mechanical Shift Transmission
      - Remove from Tractor
      - Install In Engine Rotation Stand
      - Install in Tractor
      - Shim Transmission to Tractor Frame (9000 Series)
    - Transmission/Axle Oil Fill—All MST & 9020 PST
    - Mechanical Shift Transmission
      - Check Transmission Oil Level
  - Transmission Oil Filter Relief Valve Housing
    - Specifications
    - Filter Relief Valve Housing
      - Remove
      - Install
  - Transmission Control Valve Housing
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Clutch Pedal
    - Clutch Operating Cable
      - Remove and Install
      - Adjust
    - Transmission Control Valve
      - Remove
      - Cross Sectional View
      - Exploded View
      - Repair
      - Install
  - Transmission Pump
    - Specifications
    - Transmission Pump
      - Remove
    - Transmission Pump
    - Transmission Pump
      - Exploded View (12 Speed)
      - Exploded View (24 Speed)
      - Repair
      - Install
  - Transmission Front Cover
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Transmission Front Cover
      - Remove
      - Repair
      - Install
  - Hi-Lo Clutch and Brake (24-Speed)
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Hi-Lo Clutch and Brake
      - Cross Sectional View
      - Exploded View
      - Remove Clutch and Brake Pack
      - Repair Clutch and brake Assembly
      - Install
  - Hi-Lo Planetary (24-Speed)
    - Essential or Recommended Tools
    - Specifications
    - Hi-Lo Planetary
      - Cross Sectional View
      - Exploded View
      - Remove
      - Repair
      - Install
  - Spacer Housing (24-Speed)
    - Other Material
    - Repair Spacer Housing
  - Traction Clutch
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Traction Clutch Assembly
      - Remove
      - Cross Sectional View
      - Exploded View
      - Repair
    - Traction Clutch Manifold
      - Remove and Inspect
      - Install
    - Install Traction Clutch Assembly
  - Transmission Gear Drives
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Cross Sectional View – Case, Gears and Shafts
    - Remove Transmission Top Shaft, Upper Countershaft, Lower Countershaft, and Output Shaft
    - Cross-Sectional and Exploded Views—Top Shaft
    - Cross-Sectional and Exploded Views—Upper Countershaft
    - Cross-Sectional and Exploded Views—Lower Countershaft
    - Cross-Sectional and Exploded Views—Output Shaft
    - Disassemble and Inspect Shafts
    - Disassemble, Inspect, and Assemble Drive/Shift Collar (12-Speed)
    - Disassemble and Inspect Synchronizer
    - Assemble Synchronizer
    - Assemble Lower Countershaft
    - Assemble Upper Countershaft
    - Disassemble and Assemble Park Pawl Assembly
    - Shifter Cams
      - Exploded Views
      - Remove and Install
    - Adjust Neutral Start and Reverse Switches
    - Disassemble and Assemble Shifter Fork
    - Remove and Install Front Case Parts
    - Remove and Install Reverse Idler Gear
    - Install Transmission Shafts
    - Install Rear Case
    - Adjust Shaft End Play
    - Install Yoke Seals and Yokes
  - Transmission Cleanup
    - Essential or Recommended Tools
    - Other Material
    - Transmission Cleanup
  - Shift Levers and Linkage
    - Specifications
    - Shift Lever Control Assembly
      - Remove and Install
      - Exploded View
      - Repair
    - Remove, Disassemble, Assemble, and Install Upper Shift Rods
    - Remove, Disassemble, and Assemble Shifter Bell Crank Components
    - Install Bell Crank Assembly
    - Remove, Disassemble, Assemble, and Install Lower Shift Rods
    - Adjust Lower Shift Rods
    - Adjust Neutral Lockout Plate
- Drive Systems
  - Component Removal and Installation
    - Essential or Recommended Tools
    - Specifications
    - PTO Clutch
    - PTO-to-Transmission Alignment
    - PTO Drop Box Assembly
  - Engine Coupler
    - Other Material
    - Specifications
    - Engine Coupler
  - Drive Shafts
    - Specifications
    - Inspect and Replace Universal Joints
  - PTO Clutch
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Cross-Sectional and Exploded Views
    - Cross-Sectional and Exploded Views
    - Cross-Sectional and Exploded Views
    - Cross-Sectional and Exploded Views
    - Disassemble and Assemble PTO Clutch
  - PTO Clutch Valve and Linkage
    - Other Material
    - Specifications
    - PTO Clutch Valve
    - PTO Clutch Valve
    - PTO Clutch Lever and Operating Cable
    - PTO Clutch Lever and Operating Cable
    - Adjust PTO Clutch Operating Cable
  - PTO Drop Box
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - PTO Drop Box
    - PTO Drop Box
- Axles
  - Component Removal and Installation
    - Essential or Recommended Tools
    - Specifications
    - Front Axle Assembly
    - Rear Axle Assembly
    - Check Axle Oil Level—9000 PST
  - Park Brake
    - Specifications
    - Inspect Park Brake Disk
  - Repair Preparation
    - Essential Tools
    - Remove and Install Park Brake Components
    - Remove and Install Park Brake Components
    - Install Axle Assembly in Repair Stand
  - Input Housing
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Replace Vent Tube
    - Input Housing/Cover
      - Remove
      - Cross-Sectional View
      - Disassemble
      - Assemble
    - Differential Drive Shaft
      - Determine Cone Point – 9000
      - Determine Cone Point – 9020
      - Assemble
      - Adjust
    - Install Input Housing/Cover
  - Differential
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Differential
      - Remove
      - Cross-Sectional View – With Lock
      - Cross-Sectional View – Standard
      - Disassemble and Assemble
      - Install
      - Adjust Preload
      - Adjust Backlash
  - Final Drives
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Final Drive Assemblies
      - Remove
      - Cross-Sectional View
      - Disassemble
      - Planet Pinion Carrier
    - Axle Housing and Shaft
    - Axle Housing and Shaft
    - Axle Housing and Shaft
    - Axle Housing and Shaft
    - Adjust Axle Bearings
    - Install Final Drive Assemblies
  - Brakes
    - Specifications
    - Replace Brakes
- Steering and Brakes
  - Steering Column
    - Specifications
    - Repair Steering Column
  - Steering Control Valve
    - Specifications
    - Steering Control Valve
      - Remove and Install
      - Exploded View
      - Disassemble, Inspect, and Assemble
  - Steering Cylinders
    - Essential or Recommended Tools
    - Other Material
    - Service Parts Kits
    - Specifications
    - Steering Cylinders
      - Remove and Install
      - Disassemble and Assemble
  - Brake Valve
    - Essential or Recommended Tools
    - Service Parts Kits
    - Specifications
    - General Repair Procedures
    - Brake Valve
      - Remove and Install
      - Disassemble, Inspect, and Assemble
    - Adjust Brake Pedal
    - Bleed Brakes
    - Check Manual Brakes
  - Park Brake
    - Essential or Recommended Tools
    - Specifications
    - Manual Park Brake Release——9020 Series w/PST (S.N. —011407)
    - Manual Park Brake Release—9020 Series w/PST (S.N. 011408— )
    - Park Brake Caliper
    - Exploded View—Park Brake Valve 9020 Series w/PST (S.N. —002423)
    - Exploded View—Park Brake Valve 9020 Series w/PST (S.N. 002424—011407)
    - Park Brake Valve Hose Connections—Park Brake Caliper—9020 Series w/PST (S.N. —011407)
    - Inspect Park Brake Disk (If Equipped)
    - Park Brake Caliper
      - Remove and install
      - Exploded View
    - Park Brake Adjustment—9020 Series w/PST (S.N. —011407)
    - Secondary Brake Adjustment—9020 Series w/PST (S.N. 011408— )
- Hydraulics
  - Component Removal and Installation
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Hydraulic Oil Reservoir
    - Remove and Install Hydraulic Pump
    - Remove and Install Hydraulic Pump
    - Remove and Install High-Flow Hydraulic Pumps
    - Fill Hydraulic Pump Crankcase
  - Hydraulic System Repair
    - Essential or Recommended Tools
    - Specifications
    - Battery Ground Cable
    - Use Special Wrench
    - Hydraulic Fittings
    - Drain and Fill Hydraulic Reservoir
  - Hydraulic Pump
    - Essential or Recommended Tools
    - Service Parts Kits
    - Other Material
    - Specifications
    - Pump Identification—9000 Series
    - Pump Identification—High-Flow Hydraulic
    - Vickers Pump
      - Remove and Install Controller
      - Exploded View – Controller
      - Repair Controller
      - Exploded View – Pump
      - Repair Pump
      - Shaft Seal
      - Assemble
    - Sauer Pump
      - Exploded View
      - Pump Control
      - Repair Pump
      - Shaft Seal
      - Assembly
    - 45 cc Pump
      - Shaft Seal
      - Pump Control
      - Repair
  - Axle Lubrication and Charge Pumps
    - Essential or Recommended Tools
    - Other Material
    - Service Parts Kits
    - Specifications
    - Axle Lubrication Pump (9000 MST, 9020)
    - Axle Lubrication Pump (9000 MST, 9020)
    - Axle Lubrication Pump (9000 MST, 9020)
    - Axle Lubrication Pump (9000 PST)
    - Axle Lubrication Pump (9000 PST)
    - Axle Lubrication Pump (9000 PST)
    - Charge Pump (9000 PST)
    - Charge Pump (9000 PST)
    - Charge Pump (9000 PST)
  - Filter Housings and Control Valves
    - Service Parts Kits
    - Specifications
    - Hydraulic Filter Housing
    - Axle Filter Housing (9000 PST)
    - Sequence Valve (9000 PST)
    - Return Oil Manifold (9000 PST)
    - Priority Valve
    - Priority Valve
    - Priority Valve
    - Differential Lock Valve
    - Differential Lock Valve
    - Differential Lock Valve
      - Inspect
    - Cooler Bypass Valve (9000, 9020 MST)
  - Hitch Valve, Selective Control Valves, and Couplers—9000 Series
    - Essential or Recommended Tools
    - Service Parts Kits
    - Specifications
    - Hitch-SCV Valve Stack
    - Hitch-SCV Valve Stack
    - Hitch Manifold
    - Solenoids
    - Hitch Valve
    - Test Surge Relief Valve
    - Selective Control Valve
    - Couplers
    - Couplers
  - Hitch Valve, Selective Control Valves, and Couplers—9020 Series
    - Essential or Recommended Tools
    - Specifications
    - Hitch-SCV Valve Stack
    - Top Cover Identification
    - Exploded View—Standard End Cover
    - Exploded View—Deluxe End Cover
    - Disassemble and Assemble Hitch-SCV Valve Stack
    - Disassemble and Assemble High Flow SCV Valve Stack
    - Hitch Valve
    - Selective Control Valve
    - Couplers
    - Hitch Manifold
  - High-Flow Selective Control Valve—Scraper
    - Specifications
    - Remove and Install High-Flow SCV Stack
    - Repair High-Flow SCV Stack
  - Hitch
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Lift Cylinders
    - Lift Cylinders
    - Lift Cylinders
    - Lift Cylinders
    - Hitch Lift Arm Assembly
- Miscellaneous
  - Hood and Side Panels
    - Essential or Recommended Tools
    - Remove and Install Hood
    - Releasing Broken Hood Latch
    - Adjust Hood
    - Adjust Side Panel
  - Heavy-Duty Wheels—9020 Tractors
    - Specifications
    - Service Heavy-Duty Wheel Clamps
- Operator Station
  - Component Removal and Installation
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Cab
      - Remove
      - Mounts
      - Install
      - Repair
  - Heating, Ventilating, and Air Conditioning (HVAC)
    - Specifications
    - Heater Line Routing
    - HVAC Module
    - HVAC Module
    - Temperature Control Cable
    - Adjust Heating/Cooling Controls
    - Evaporator/Heater Core
    - Leak Test Heater Core
    - Heater Control Valve
      - Without CLIMATRAK
      - With CLIMATRAK
      - With CLIMATRAK
  - Air Conditioning System
    - Essential or Recommended Tools
    - Other Material
    - Service Parts Kits
    - Specifications
    - Air Conditioning System
      - Hose and Tubing O-Ring Connection Torques
      - Diagram
      - Fittings Reference Chart
      - Leak Test With Dye
      - Discharge
      - Flushing, Purging, and Evacuating Information
      - Flush
      - Purge
      - Evacuate
      - Charge
    - Refrigerant Oil
    - Refrigerant Oil
    - Refrigerant Oil
    - Refrigerant Oil
    - Refrigerant Oil
    - Compressor
      - Remove and Install
      - Test Volumetric Efficiency
      - Test Shaft Seal Leakage
      - Disassemble and Assemble Clutch
      - Clutch Hub Clearance
      - Inspect Manifold
      - Thermal Bypass Valve
      - Repair
      - Relief Valve
    - Receiver-Dryer
    - Condenser
    - Condenser
    - Evaporator
    - Evaporator
    - Expansion Valve
  - Air Suspension Seat (S.N. —030000)
    - Other Material
    - Remove Seat From Suspension
    - Air Suspension Assembly
  - Air Suspension Seat (S.N. 030001— ) and 9020 Series
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Seat
      - Remove and Install
      - Air System
      - Ride Zone Protector
      - Suspension
      - Back
      - Knobs
  - ACTIVE SEAT™
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Purging Air from ACTIVE SEAT™ System
    - Seat
      - Remove and Install
      - Actuator
      - Actuator Hoses
      - Control Valve Assembly
      - Control Valve
    - Replace Seat Control Valve Assembly O-Rings
    - Remove and Install Accumulator
    - Checking and Charging Replacement Accumulators
    - Active Seat
      - Air System
      - Suspension
    - Seat
      - Back
  - Armrest
    - Armrest
    - Armrest
    - Disassemble and Assemble Adjustable Armrest Support—Style B
  - Cab Door and Windshield
    - Door Latch Identification
    - Cab Door Latch
    - Cab Door Adjustment
    - Replace Windshield Glass or Seal
- Hinge and Gudgeon
  - Hinge
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Replace Hinge Pins and Bushings
  - Gudgeon
    - Essential or Recommended Tools
    - Other Material
    - Specifications
    - Gudgeon Drive Shaft
    - Universal Joint and Drive Shaft
    - Install Gudgeon Drive Shaft
    - Gudgeon Bearings and Wear Plates
      - Standard Duty
      - Severe Duty
    - Replace Gudgeon Spindle
- Dealer Fabricated Tools
  - Fabricated Tools
    - Fabricated Tools
    - DF1057
      - Axle Adjusting Tool
    - DFRW7
      - Differential Lifting Tool
    - DFRW13
      - PST Clutch Clip
    - DFRW20
      - Compressor Holding Fixture
    - DFRW30
      - Axle Jacking Tool
    - DFRW60-61-62
      - Extension Harnesses
    - DFRW63-64-65-66-81
      - Tap-Out Harnesses
    - DFRW72
      - Gudgeon Spindle Cooling Box
    - DFRW92—Mounting Guide Pins
    - DFRW94
      - Rear Axle Support Stand
    - DFRW103
      - Yoke Holding Tool
    - DFRW113
      - Hood Supports
    - DFRW116
      - Hydraulic Reservoir Siphon Tube
    - DFRW117
      - Transmission-Hydraulic Flusher
    - DFRW139
      - Thermal Expansion Valve Replacement Tool
    - DFRW147
      - Screw Jack
    - DFRW148
      - ACTIVE SEAT Control Valve Holding Tool
    - DFRW150
      - SCV-Hitch Valve Stack Lifting Bracket
    - DFRW155
      - Jumper Leads
    - DFRW165—PST Park Brake Pump Off Hose Adapter
    - DFRW169—Gudgeon Oscillation Stop1
    - DFRW198—Accumulator Service Tool