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John Deere 244J Loader Operation and Test Technical Manual (TM11214)

Format: PDF (Printable Document)

File Language: English

File Pages: 602

File Size: 18.77 MB (Speed Download Link)

Brand: John Deere

Model: 244J Loader

Book No: TM11214

Type of Document: Operation and Test Technical Manual

Categories: ,

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John Deere 244J Loader Operation and Test Technical Manual (TM11214)

John Deere 244J Loader Operation and Test Technical Manual (TM11214)

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John Deere 244J Loader Index:

  • Contents
    • General Information
      • Safety Information
        • Recognize Safety Information
        • Follow Safety Instructions
        • Operate Only If Qualified
        • Wear Protective Equipment
        • Avoid Unauthorized Machine Modifications
        • Add Cab Guarding For Special Uses
        • Inspect Machine
        • Stay Clear of Moving Parts
        • Avoid High-Pressure Oils
        • Beware of Exhaust Fumes
        • Prevent Fires
        • Prevent Battery Explosions
        • Handle Chemical Products Safely
        • Dispose of Waste Properly
        • Prepare for Emergencies
        • Use Steps and Handholds Correctly
        • Start Only From Operator’s Seat
        • Use and Maintain Seat Belt
        • Prevent Unintended Machine Movement
        • Avoid Work Site Hazards
        • Use Special Care When Operating Loader
        • Keep Riders Off Machine
        • Avoid Backover Accidents
        • Avoid Machine Tip Over
        • Operating on Slopes
        • Operating or Traveling On Public Roads
        • Inspect and Maintain ROPS
        • Add and Operate Attachments Safely
        • Park And Prepare For Service Safely
        • Service Cooling System Safely
        • Remove Paint Before Welding or Heating
        • Make Welding Repairs Safely
        • Drive Metal Pins Safely
    • Diagnostic Trouble Codes (DTC)
      • Engine Control Unit (ECU) Diagnostic Trouble Codes
        • Engine Control Unit (ECU) Diagnostic Trouble Codes
        • 000029.03 — Throttle #2 Voltage Out of Range High
          • Throttle #2 Voltage Out of Range High Diagnostic Procedure
        • 000029.04 — Throttle #2 Voltage Out of Range Low
          • Throttle #2 Voltage Out of Range Low Diagnostic Procedure
        • 000029.13 — Throttle #2 Voltage Out of Range Low or High
          • Throttle #2 Voltage Out of Range Low or High Diagnostic Procedure
        • 000091.03 — Throttle #1 Voltage Out of Range High
          • Throttle #1 Voltage Out of Range High Diagnostic Procedure
        • 000091.04 — Throttle #1 Voltage Out of Range Low
          • Throttle #1 Voltage Out of Range Low Diagnostic Procedure
        • 000091.13 — Throttle #1 Voltage Out of Range Low or High
          • Throttle #1 Voltage Out of Range Low or High Diagnostic Procedure
        • 000091.14 — Throttle Voltage Mismatch
          • Throttle Voltage Mismatch Diagnostic Procedure
        • 000190.00 — Engine Speed High—Most Severe Level
        • 000627.18 — Battery Voltage Low—Moderately Severe Level
          • Battery Voltage Low—Moderately Severe Level Diagnostic Procedure
        • 000970.31 — CAN Message Requesting Engine Shutdown
          • CAN Message Requesting Engine Shutdown Diagnostic Procedure
      • Chassis Control Unit (CCU) Diagnostic Trouble Codes
        • Chassis Control Unit (CCU) Diagnostic Trouble Codes
        • 000100.01 (E6004) — Engine Oil Pressure Low
        • 000100.01 (E6025) — Engine Oil Pressure Extremely Low
        • 000111.01 (E6008) — Engine Coolant Level Low
          • Engine Coolant Level Low Diagnostic Procedure
        • 000167.02 (E6016) — Alternator Not Supplying Power
          • Alternator Not Supplying Power Diagnostic Procedure
        • 000168.16 (E6009) — Battery Voltage High
          • Battery Voltage High Diagnostic Procedure
        • 000168.18 (E600A) — Battery Voltage Low
          • Battery Voltage Low Diagnostic Procedure
        • 000174.00 (E6022) — Fuel Temperature Exceeds Safety Threshold
        • 000190.02 (E601E) — Alternator Signal Mismatch
          • Alternator Signal Mismatch Diagnostic Procedure
        • 000246.12 (EB01D) — CCU Memory Error
          • CCU Memory Error Diagnostic Procedure
        • 000246.31 — CCU Memory Error
          • CCU Memory Error Diagnostic Procedure
        • 000251.14 — Time Was Changed in CCU
        • 000444.01 (E6026) — Battery Voltage Low With Engine Running
          • Battery Voltage Low With Engine Running Diagnostic Procedure
        • 000629.12 — CCU Hardware or Software Malfunction
          • CCU Hardware or Software Malfunction Diagnostic Procedure
        • 000629.14 (EB017) — CCU Proper Shutdown
        • 000702.04 (E406C) — Fourth Function Hydraulics Solenoid #1 Open Circuit
          • Fourth Function Hydraulics Solenoid #1 Open Circuit Diagnostic Procedure
        • 000702.06 (E406B) — Fourth Function Hydraulics Solenoid #1 Short to Ground
          • Fourth Function Hydraulics Solenoid #1 Short to Ground Diagnostic Procedure
        • 000703.05 (E406E) — Fourth Function Hydraulics Solenoid #2 Open Circuit
          • Fourth Function Hydraulics Solenoid #2 Open Circuit Diagnostic Procedure
        • 000703.06 (E406D) — Fourth Function Hydraulics Solenoid #2 Short to Ground
          • Fourth Function Hydraulics Solenoid #2 Short to Ground Diagnostic Procedure
        • 000705.12 (EB011) — CCU Internal Malfunction
          • CCU Internal Malfunction Diagnostic Procedure
        • 000706.14 (EB02E) — CAN Error
          • CAN Error Diagnostic Procedure
        • 000706.31 (EB030) — CAN Error
          • CAN Error Diagnostic Procedure
        • 000707.14 (EB02F) — CAN Error
          • CAN Error Diagnostic Procedure
        • 000707.31 (EB031) — CAN Error
          • CAN Error Diagnostic Procedure
        • 000708.12 (EB034) — CAN Error
          • CAN Error Diagnostic Procedure
        • 000746.05 (E406A) — Differential Lock Solenoid Open Circuit
          • Differential Lock Solenoid Open Circuit Diagnostic Procedure
        • 000746.06 (E4069) — Differential Lock Solenoid Short to Ground
          • Differential Lock Solenoid Short to Ground Diagnostic Procedure
        • 000785.05 (E4003) — Pilot Enable Solenoid Open Circuit
          • Pilot Enable Solenoid Open Circuit Diagnostic Procedure
        • 000785.06 (E4002) — Pilot Enable Solenoid Short to Ground
          • Pilot Enable Solenoid Short to Ground Diagnostic Procedure
        • 000829.03 (E300C) — Fuel Level Sensor Short to Power
          • Fuel Level Sensor Short to Power Diagnostic Procedure
        • 000829.04 (E300B) — Fuel Level Sensor Open or Short to Ground
          • Fuel Level Sensor Open or Short to Ground Diagnostic Procedure
        • 001071.05 (E400B) — Fan Motor Solenoid Open Circuit
          • Fan Motor Solenoid Open Circuit Diagnostic Procedure
        • 001071.06 (E400A) — Fan Motor Solenoid Short to Ground
          • Fan Motor Solenoid Short to Ground Diagnostic Procedure
        • 001638.00 (E2013) — Hydraulic Oil Temperature High
          • Hydraulic Oil Temperature High Diagnostic Procedure
        • 001638.04 (E3010) — Hydraulic Oil Temperature Sensor Short to Ground
          • Hydraulic Oil Temperature Sensor Short to Ground Diagnostic Procedure
        • 001638.05 (E3011) — Hydraulic Oil Temperature Sensor Open Circuit
          • Hydraulic Oil Temperature Sensor Open Circuit Diagnostic Procedure
        • 002000.12 (EA02F) — CAN Communication Lost for ECU
          • CAN Communication Lost for ECU Diagnostic Procedure
        • 002023.09 (A005) — CAN Communication Lost for Monitor
          • CAN Communication Lost for Monitor Diagnostic Procedure
        • 002630.00 (E6001) — Manifold Air Temperature High
          • Manifold Air Temperature High Diagnostic Procedure
        • 002630.00 (E6020) — Manifold Air Temperature Exceeds Safety Threshold
        • 002858.02 (EB01B) — CCU Memory Error
          • CCU Memory Error Diagnostic Procedure
        • 004076.00 (E601F) — Coolant Temperature Exceeds Safety Threshold
        • 298935.03 (EB010) — CCU Internal Malfunction
          • CCU Internal Malfunction Diagnostic Procedure
        • 298936.03 (E5050) — Forward and Reverse Solenoid Circuits Mismatch
          • Forward and Reverse Solenoid Circuits Mismatch Diagnostic Procedure
        • 299621.02 — CCU Memory Error
          • CCU Memory Error Diagnostic Procedure
        • 299621.12 (EB01F) — CCU Memory Error
          • CCU Memory Error Diagnostic Procedure
        • 522373.14 (EB012) — CCU Internal Malfunction
          • CCU Internal Malfunction Diagnostic Procedure
        • 522379.05 (E4001) — Park Brake Release Solenoid Open Circuit
          • Park Brake Release Solenoid Open Circuit Diagnostic Procedure
        • 522379.06 (E4000) — Park Brake Release Solenoid Short to Ground
          • Park Brake Release Solenoid Short to Ground Diagnostic Procedure
        • 522383.05 (E4025) — Reverse Travel Solenoid Open Circuit
          • Reverse Travel Solenoid Open Circuit Diagnostic Procedure
        • 522383.06 (E4024) — Reverse Travel Solenoid Short to Ground
          • Reverse Travel Solenoid Short to Ground Diagnostic Procedure
        • 522386.05 (E4023) — Forward Travel Solenoid Open Circuit
          • Forward Travel Solenoid Open Circuit Diagnostic Procedure
        • 522386.06 (E4022) — Forward Travel Solenoid Short to Ground
          • Forward Travel Solenoid Short to Ground Diagnostic Procedure
        • 522399.05 (E4066) — LO/HI Speed Solenoid Open Circuit
          • LO/HI Speed Solenoid Open Circuit Diagnostic Procedure
        • 522399.06 (E4065) — LO/HI Speed Solenoid Short to Ground
          • LO/HI Speed Solenoid Short to Ground Diagnostic Procedure
        • 522401.03 (E303B) — Ground Speed Sensor Short to Power
          • Ground Speed Sensor Short to Power Diagnostic Procedure
        • 522401.04 (E3014) — Ground Speed Sensor Short to Ground
          • Ground Speed Sensor Short to Ground Diagnostic Procedure
        • 522401.05 (E3015) — Ground Speed Sensor Open Circuit
          • Ground Speed Sensor Open Circuit Diagnostic Procedure
        • 522411.12 (E5035) — Forward, Neutral, Reverse Switch Signal Mismatch
          • Forward, Neutral, Reverse Switch Signal Mismatch Diagnostic Procedure
        • 522429.01 (E2001) — Engine ON, Steering System Pressure Switch Open
        • 522429.03 (E2003) — Secondary Steering System Pressure Switch Closed With No Check
        • 522429.04 (E3001) — Steering System Pressure Switch Short to Ground
        • 522475.14 (EB036) — Valid Access Code Entered
        • 522477.01 (E6006) — Engine Air Filter Restricted
          • Engine Air Filter Restricted Diagnostic Procedure
        • 522478.14 (E204C) — Service Hours Changed
        • 522976.14 (EB037) — CCU Software Updated
        • 523137.01 (E2002) — Secondary Steering Pump Check Failed
        • 523137.03 (E2000) — Engine OFF, Steering System Pressure Switch Closed
        • 523137.04 (E3000) — Secondary Steering System Pressure Switch Short to Ground
        • 523216.05 (EB00C) — CCU Sensor 4 Voltage Low
          • CCU Sensor 4 Voltage Low Diagnostic Procedure
        • 523217.05 (EB00B) — CCU Sensor 3 Voltage Low
          • CCU Sensor 3 Voltage Low Diagnostic Procedure
        • 523218.05 (EB00A) — CCU Sensor 2 Voltage Low
          • CCU Sensor 2 Voltage Low Diagnostic Procedure
        • 523310.02 (EB01C) — CCU Memory Error
          • CCU Memory Error Diagnostic Procedure
        • 523310.13 (EB018) — CCU Memory Error
          • CCU Memory Error Diagnostic Procedure
        • 523572.31 (EB016) — CCU Improper Shutdown
          • CCU Improper Shutdown Diagnostic Procedure
        • 523577.05 (E4067) — Secondary Steering Relay Open or Short to Ground
        • 523706.12 (EB000) — CCU Internal Malfunction
          • CCU Internal Malfunction Diagnostic Procedure
        • 523773.02 (EB013) — CAN1 Abnormal Error Rate
          • CAN1 Abnormal Error Rate Diagnostic Procedure
        • 523777.14 (E204D) — Secondary Steering Was Activated
        • 524055.02 (EB00D) — CCU Internal Malfunction
          • CCU Internal Malfunction Diagnostic Procedure
        • 524189.19 (EB015) — CCU Memory Error
          • CCU Memory Error Diagnostic Procedure
        • 524201.12 (A025) — Monitor Display Internal Error
          • Monitor Display Internal Error Diagnostic Procedure
        • 524215.02 (EB014) — CAN2 Abnormal Error Rate
          • CAN2 Abnormal Error Rate Diagnostic Procedure
        • 524232.01 (E2016) — Brake Accumulator Pressure Low
        • 524232.31 (E204F) — Park Brake Pressure Switch Signal Mismatch
          • Park Brake Pressure Switch Signal Mismatch Diagnostic Procedure
        • 524323.04 (E3002) — Brake Accumulator Pressure Switch Short to Ground
        • 524277.14 (E5066) — Drive Shaft Overspeed
    • Operational Checkout Procedure
      • Operational Checkout Procedure
        • Operational Checkout
          • Diagnostic Trouble Code Check
          • Operational Checks—Key Switch Off, Engine Off Checks
          • Operational Checks—Key Switch On, Engine Off Checks
          • Operational Checks—Key Switch On, Engine On Checks
    • Engine
      • Theory of Operation
        • PowerTech E™ 2.4 L John Deere Engine
      • Diagnostic Information
        • PowerTech E™ 2.4 L John Deere Engine
        • Engine Cooling System Component Location
        • Engine Fuel System Component Location
        • Engine Intake and Exhaust Component Location
      • Tests
        • PowerTech E™ 2.4 L John Deere Engine
        • Engine Idle Speeds Check
        • Intake Manifold Pressure Test—Turbocharger Boost
    • Electrical System
      • System Information
        • Electrical Diagram Information
        • Electrical Schematic Symbols
      • System Diagrams
        • Fuse and Relay Specifications
        • System Functional Schematic, Wiring Diagrams, and Component Locations Master Legend
        • System Functional Schematic and Section Legend
        • Batteries and Power Cables (W5) Component Location
        • Engine Harness (W6) Component Location
        • Engine Harness (W6) Wiring Diagram
        • Loader/Rear Frame Harness (W7) Component Location
        • Loader/Rear Frame Harness (W7) Wiring Diagram
        • Cab Main Harness (W8) Component Location
        • Cab Main Harness (W8) Wiring Diagram
        • Cab Roof Harness (W9) Component Location
        • Canopy Harness (W9) Wiring Diagram
        • Rear Lights Harness (W10) Component Location
        • Rear Lights Harness (W10) Wiring Diagram
        • Air Conditioning Thermostat and Blower Harness (W11) Component Location
        • Air Conditioning Thermostat and Blower Harness (W11) Wiring Diagram
        • Air Conditioning Harness (W12) Component Location—If Equipped
        • Air Conditioning Harness (W12) Wiring Diagram—If Equipped
        • Fourth Function Harness (W13) Component Location—If Equipped
        • Fourth Function Harness (W13) Wiring Diagram—If Equipped
        • Ride Control Harness (W14) Component Location—If Equipped
        • Ride Control Harness (W14) Wiring Diagram—If Equipped
      • Sub-System Diagnostics
        • Power Circuit Theory of Operation
        • Start and Charge Circuits Theory of Operation
        • Preheat Circuit Theory of Operation
        • Controller Area Network (CAN) Theory of Operation
        • Engine Control Unit (ECU) Circuits Theory of Operation
        • Chassis Control Unit (CCU) Circuits Theory of Operation
        • Monitor Display Circuit Theory of Operation
        • Park Brake Release Circuit Theory of Operation
        • Forward, Reverse, LO/HI Speed, and Backup Alarm Circuits Theory of Operation
        • Pilot Enable, Return-to-Dig, and Boom Float Circuits Theory of Operation
        • Ride Control Circuit Theory of Operation
        • Differential Lock Circuit Theory of Operation
        • Hydraulic Fan Circuit Theory of Operation
        • Fourth Function Circuit Theory of Operation
        • Hazard and Turn Lights Circuits Theory of Operation
        • Quick Disconnect Circuit Theory of Operation
      • References
        • Electrical Component Specifications
        • Service ADVISOR™ Diagnostic Application
        • Service ADVISOR™ Connection Procedure
        • Tuple Error Correction—Service ADVISOR™ Connection
        • Reading Diagnostic Trouble Codes with Service ADVISOR™ Diagnostic Application
        • Controller Payload Download
        • Controller Payload Update
        • Alternator Test
        • CAN Circuit Test
          • Controller Area Network (CAN) System Check
          • CAN 1 Circuit Diagnostics
          • CAN 2 Circuit Diagnostics
        • Wire Harness Test
        • Engine Speed Control Pedal Sensor Test
          • Engine Speed Control Pedal Sensor Test Diagnostic Procedure
        • Sensor Circuit Check
        • Monitor Display Remove and Install
        • Chassis Control Unit (CCU) Remove and Install
        • Engine Control Unit (ECU) Remove and Install
        • Ground Speed Sensor Install
        • Return-to-Dig (RTD) Adjustment
        • Intermittent Diagnostic Trouble Code (DTC) Diagnostics
        • Connector Terminal Test
          • Connector Terminal Test Diagnostic Procedure
        • Replace Metri-Pack® (Push Type) Connectors
        • Replace Metri-Pack® Connectors
        • Replace DEUTSCH® Circular Connectors
        • Replace DEUTSCH® Rectangular or Triangular Connectors
        • Install DEUTSCH® Contact
        • Replace WEATHER PACK® Connector
        • Install WEATHER PACK® Contact
        • Replace CINCH™ Connectors
        • Install CINCH™ Contact
        • Repair 32 and 48 Way CINCH™ Connectors
        • Remove Connector Body from Blade Terminals
    • Power Train
      • Theory Of Operation
        • Power Train Description
        • Hydrostatic Transmission Operation—Neutral
        • Hydrostatic Transmission Operation—Forward (Low Speed)
        • Hydrostatic Transmission Operation—Forward (High Speed)
        • Hydrostatic Transmission Operation—Reverse (Low Speed)
        • Hydrostatic Pump Operation
        • Hydrostatic Pump Swash Plate Operation
        • Hydrostatic Pump Control Operation—Reverse (Engine Speed at Less than Fast Idle)
        • Hydrostatic Pump Control Operation—Forward (Engine Speed at Fast Idle)
        • High Pressure Relief Valve Operation
        • Hydrostatic Motor Operation—Neutral
        • Hydrostatic Motor Operation—Reverse (Low Speed)
        • Hydrostatic Motor Operation—Forward (High Speed)
        • Inching Valve Operation
        • Brake Valve Operation
        • Service and Park Brake Operation
        • Park Brake Release Solenoid Valve Operation
        • Park Brake Operation
        • Service Brakes Operation
        • Differential Lock Operation
      • Diagnostic Information
        • Machine Does Not Move
          • Machine Does Not Move Diagnostic Procedure
        • Machine Does Not Move at 1050—1150 RPM
          • Machine Does Not Move at 1050—1150 RPM Diagnostic Procedure
        • Machine Moves in One Direction Only
          • Machine Moves in One Direction Only Diagnostic Procedure
        • Machine Drives Erratically
          • Machine Drives Erratically Diagnostic Procedure
        • Machine Moves in Wrong Direction
          • Machine Moves in Wrong Direction Diagnostic Procedure
        • Cannot Find or Hold Neutral
          • Cannot Find or Hold Neutral Diagnostic Procedure
        • Hydraulic Oil Overheats (Machine Shifts to Low Speed Automatically)
          • Hydraulic Oil Overheats (Machine Shifts to Low Speed Automatically) Diagnostic Procedure
        • Slow Acceleration—Fast Deceleration
          • Slow Acceleration—Fast Deceleration Diagnostic Procedure
        • Lack of Power or Sluggish
          • Lack of Power or Sluggish Diagnostic Procedure
        • Foaming Oil
          • Foaming Oil Diagnostic Procedure
        • Machine Vibrates
          • Machine Vibrates Diagnostic Procedure
        • Differential Low on Oil
          • Differential Low on Oil Diagnostic Procedure
        • Excessive Differential and/or Axle Noise
          • Excessive Differential and/or Axle Noise Diagnostic Procedure
        • Oil Seeping From Outer Axle Seal
          • Oil Seeping From Outer Axle Seal Diagnostic Procedure
        • Axle Overheats
          • Axle Overheats Diagnostic Procedure
        • Excessive Driveline Vibration or Noise
          • Excessive Driveline Vibration or Noise Diagnostic Procedure
        • Park Brake Will Not Hold
          • Park Brake Will Not Hold Diagnostic Procedure
        • Park Brake Overheats
          • Park Brake Overheats Diagnostic Procedure
        • Park Brake Indicator in Monitor Does Not Come ON When Park Brake Applied
          • Park Brake Indicator in Monitor Does Not Come ON When Park Brake Applied Diagnostic Procedure
        • Park Brake Will Not Apply
          • Park Brake Will Not Apply Diagnostic Procedure
        • Park Brake Will Not Release
          • Park Brake Will Not Release Diagnostic Procedure
        • Poor or No Service Brakes
          • Poor or No Service Brakes Diagnostic Procedure
        • Service Brakes Aggressive
          • Service Brakes Aggressive Diagnostic Procedure
        • Service Brakes Dragging
          • Service Brakes Dragging Diagnostic Procedure
        • Service Brakes Chatter
          • Service Brakes Chatter Diagnostic Procedure
        • Power Train Component Location
        • Service and Park Brake System Component Location
        • Hydrostatic Transmission Schematic
        • Service Brake, Park Brake, and Differential Lock System Schematic
      • Adjustments
        • Hydrostatic Transmission Oil Warm-Up Procedure
        • Hydrostatic Pump Servo Piston Neutral Adjustment
        • Hydrostatic Motor Minimum Displacement Adjustment
        • Brake/Inching Pedal Linkage Adjustment
      • Tests
        • Before Performing Hydrostatic Transmission Tests
        • Neutral Charge Relief Valve Pressure Test and Adjustment
        • Hydrostatic Pump Begin Regulation Test and Adjustment
        • Hydrostatic Pump Performance (Timing) Test and Adjustment
        • High Pressure Relief Valve Test and Adjustment
        • Hydrostatic Pump Pressure Override (POR) Valve Pressure Test and Adjustment
        • Hydrostatic Motor Begin Regulation of Displacement Control Valve Test and Adjustment
        • Hydrostatic Pump Isolation Procedure
        • Directional Control Valve Spool Leakage Test
        • Hydrostatic Adjusting Screws (With Tamper-Proof Caps)
        • Park Brake Release Pressure Test
    • Hydraulic System
      • Theory of Operation
        • Hydraulic System Operation
        • Hydraulic Pump Operation
        • Hydraulic Fan Operation
        • Priority Valve Operation
        • Orbital Steering Circuit Operation
        • Orbital Steering Valve Operation
        • Steering Cylinder Relief Valve Operation
        • Loader Control Valve Operation
        • Loader Relief and Anticavitation Valves Operation
        • Ride Control Valve Operation—If Equipped
        • Pilot Control Valve Operation
        • Pilot Enable Solenoid Valve Operation
      • Diagnostic Information
        • Hydraulic System Schematic
        • Orbital Steering System Schematic
        • No Hydraulic Functions
          • No Hydraulic Functions Diagnostic Procedure
        • Slow Hydraulic Functions
          • Slow Hydraulic Functions Diagnostic Procedure
        • Noisy Hydraulic Pumps
          • Noisy Hydraulic Pumps Diagnostic Procedure
        • Boom Float Function Does Not Work
          • Boom Float Function Does Not Work Diagnostic Procedure
        • One Hydraulic Function Does Not Work
          • One Hydraulic Function Does Not Work Diagnostic Procedure
        • Low Hydraulic Power
          • Low Hydraulic Power Diagnostic Procedure
        • Function Drifts Down
          • Function Drifts Down Diagnostic Procedure
        • Boom Down Does Not Work (Engine Off)
          • Boom Down Does Not Work (Engine Off) Diagnostic Procedure
        • Oil Overheats
          • Oil Overheats Diagnostic Procedure
        • Function Drops Before Rising When Valve Is Activated
          • Function Drops Before Rising When Valve Is Activated Diagnostic Procedure
        • Hydraulic Oil Foams
          • Hydraulic Oil Foams Diagnostic Procedure
        • No Steering Functions
          • No Steering Functions Diagnostic Procedure
        • Constant Steering to Maintain Straight Travel
          • Constant Steering to Maintain Straight Travel Diagnostic Procedure
        • No Steering Function During Slow Steering Wheel Movement
          • No Steering Function During Slow Steering Wheel Movement Diagnostic Procedure
        • Steering Wheel Turns With No Resistance and Causes No Frame Movement
          • Steering Wheel Turns With No Resistance and Causes No Frame Movement Diagnostic Procedure
        • Erratic Steering
          • Erratic Steering Diagnostic Procedure
        • Spongy or Soft Steering
          • Spongy or Soft Steering Diagnostic Procedure
        • Free Play at Steering Wheel
          • Free Play at Steering Wheel Diagnostic Procedure
        • Steering Wheel Does Not Immediately Return to Neutral When Released
          • Steering Wheel Does Not Immediately Return to Neutral When Released Diagnostic Procedure
        • Orbital Steering Valve Locks Up
          • Orbital Steering Valve Locks Up Diagnostic Procedure
        • Abrupt Steering Wheel Oscillation
          • Abrupt Steering Wheel Oscillation Diagnostic Procedure
        • Steering Wheel Turns by Itself
          • Steering Wheel Turns by Itself Diagnostic Procedure
        • Machine Turns in Opposite Direction
          • Machine Turns in Opposite Direction Diagnostic Procedure
        • Machine Turns When Orbital Steering Valve Is in Neutral
          • Machine Turns When Orbital Steering Valve Is in Neutral Diagnostic Procedure
        • Hydraulic Fan Does Not Reach Full Speed
          • Hydraulic Fan Does Not Reach Full Speed Diagnostic Procedure
        • Hydraulic Fan Runs at Full Speed Only
          • Hydraulic Fan Runs at Full Speed Only Diagnostic Procedure
        • Hydraulic Fan Does Not Spin
          • Hydraulic Fan Does Not Spin Diagnostic Procedure
        • Loader System Component Location
        • Loader Auxiliary Systems Component Location
        • Orbital Steering System Component Location
      • Adjustments
        • Steering Alignment Adjustment
      • Test
        • Hydraulic Oil Warmup Procedure
        • Hydraulic System Pressure and Accumulators Discharge Procedure
        • Digital Pressure and Temperature Analyzer Installation
        • Hydraulic Pump Flow Test
        • Orbital Steering System Relief Pressure Test
        • Steering Cylinder Leakage Test
        • Loader System Relief Valve Pressure Test
        • Loader Circuit Relief Valve Pressure Test
        • Ride Control System Relief Valve Pressure Test
        • Loader Cylinder Drift Test
        • Boom and Bucket Cylinder Leakage Test
        • Pilot Control Valve Pressure Test
        • Hydraulic Fan Motor Speed Test
        • Hydraulic Fan Pump Pressure and Flow Test
    • Heating and Air Conditioning
      • Theory of Operation
        • Air Conditioning System Cycle Of Operation
      • Diagnostic Information
        • Air Conditioning System Does Not Operate
          • Air Conditioning System Does Not Operate Diagnostic Procedure
        • Air Conditioner Does Not Cool Interior of Cab
          • Air Conditioner Does Not Cool Interior of Cab Diagnostic Procedure
        • Air Conditioner Runs Constantly, Too Cold
          • Air Conditioner Runs Constantly, Too Cold Diagnostic Procedure
        • Heater System Does Not Operate
          • Heater System Does Not Operate Diagnostic Procedure
        • Heater Does Not Warm Interior of Cab
          • Heater Does Not Warm Interior of Cab Diagnostic Procedure
        • Interior Windows Continue to Fog
          • Interior Windows Continue to Fog Diagnostic Procedure
        • Air Conditioner and Heater Component Location
      • Tests
        • Refrigerant Cautions and Proper Handling
        • Refrigerant Leak Test
        • Air Conditioner Compressor Clutch Test
        • Air Conditioner Binary Pressure Switch Test
        • Air Conditioner Freeze Control Switch Test
        • R134a Air Conditioning System Test
        • Operating Pressure Diagnostic Chart
  • Page Number
    • Section 9000
      • Group 01
    • Section 9001
      • Group 10
      • Group 20
    • Section 9005
      • Group 10
    • Section 9010
      • Group 05
      • Group 15
      • Group 25
    • Section 9015
      • Group 05
      • Group 10
      • Group 15
      • Group 20
    • Section 9020
      • Group 05
      • Group 15
      • Group 20
      • Group 25
    • Section 9025
      • Group 05
      • Group 15
      • Group 20
      • Group 25
    • Section 9031
      • Group 05
      • Group 15
      • Group 25

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