John Deere 2154D Log Loader Operator Manual (OMT231419)

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John Deere 2154D Log Loader Index:

Contents
- Safety—Safety and Operator Conveniences
  - Safety and Operator Convenience Features
- Safety—General Precautions
  - Information for European Union Directives and Customs Union Technical Regulations Compliance
  - Recognize Safety Information
  - Follow Safety Instructions
  - Operate Only If Qualified
  - Wear Protective Equipment
  - Avoid Unauthorized Machine Modifications
  - Inspect Machine
  - Stay Clear of Moving Parts
  - Avoid High-Pressure Fluids
  - Avoid High-Pressure Oils
  - Work In Ventilated Area
  - Prevent Fires
  - In Case of Machine Fire
  - Clean Debris from Machine
  - Prevent Battery Explosions
  - Handle Chemical Products Safely
  - Dispose of Waste Properly
  - Prepare for Emergencies
  - Control Pattern
- Safety—Operating Precautions
  - Use Steps and Handholds Correctly
  - Start Only From Operator’s Seat
  - Use and Maintain Seat Belt
  - Prevent Unintended Machine Movement
  - Operate Machine Safely
  - Avoid Work Site Hazards
  - Keep Riders Off Machine
  - Use Care When Swinging Machine
  - Travel Safely
  - Operate Booms With Care
  - Avoid Power Lines
  - Avoid Backover Accidents
  - Avoid Machine Tip Over
  - Operating On Slopes
  - Add and Operate Attachments Safely
  - Keep the Operator Protective Structure (OPS) in Place
  - Inspect and Maintain Operator Protective Structures and Guards
- Safety—Maintenance Precautions
  - Park and Prepare for Service Safely
  - Service Machines Safely
  - Service Cooling System Safely
  - Prevent Acid Burns
  - Remove Paint Before Welding or Heating
  - Make Welding Repairs Safely
  - Drive Metal Pins Safely
- Safety—Safety Signs
  - Safety Signs
- Operation—Operator’s Station
  - Pedals, Levers, and Panels
  - Control Lever Switches—Live Heel Grapple
  - Control Lever Switches—Fixed Heel Grapple With KBL
  - Control Lever Switches—Fixed Heel Grapple With KBL and Ground Saw
  - Control Lever Switches—Articulated Grapple With Valve-In-Head
  - Control Lever Switches—Butt-N-Top Grapple
  - Monitor Panel
  - Monitor Panel Functions
  - Front Switch Panel
  - Front Switch Panel Functions
  - Switch Panel
  - Pilot Shutoff Lever
  - Power Boost Button
  - Travel Alarm and Travel Alarm Cancel Switch
  - Seat Heater Switch—If Equipped
  - Reversing Cooling Fan Switch—If Equipped
  - Cab Heater and Air Conditioner—Side Entry Cab
  - Selecting Display Between Celsius and Fahrenheit—Side Entry Cab
  - Cab Heater and Air Conditioner—Rear Entry Cab
  - Operating the AM/FM Radio
  - Side Entry Cab Door Handles
  - Rear Entry Cab Door Handles
  - Opening Side Windows
  - Secondary Exit
  - Adjusting the Mechanical Suspension Seat
  - Adjusting the Air Suspension Seat—If Equipped
  - Adjusting Pilot Control Lever Console Height
  - Fire Extinguisher
  - Hydraulic Oil Tank Pressure Vent—If Equipped
- Operation—Operating the Machine
  - Before Starting Work
  - Operator’s Daily Machine Check Before Starting
  - Engine Break-In Period
  - Starting Engine
  - Timer Operation
  - Preset Timer for Heater Start
  - Cold Weather Warm-Up
  - Travel Pedals and Levers
  - Foot Swing Pedal Operation
  - Control Levers—Live Heel Grapple
  - Control Levers—Fixed Heel Grapple
  - Control Levers—Articulated Grapple With Valve-In-Head
  - Control Levers—Butt-N-Top Grapple
  - Control Lever Pattern Operation—Live Heel Grapple
  - Control Lever Pattern Operation-Fixed Heel With KBL Control
  - Control Lever Pattern Operation-Articulated Grapple With Valve-In-Head
  - Control Lever Pattern Operation-Butt-N-Top Grapple
  - Operating In Water and Mud
  - Driving Up a Steep or Slippery Slope
  - Lower Boom With Engine Stopped
  - Parking the Machine
  - Loading Machine On Trailer
  - Cab Tilting Procedure
  - Towing Machine
  - Tiedown Points
  - Machine Recovery
- Maintenance—Machine
  - Diesel Fuel
  - Lubricity of Diesel Fuel
  - Handling and Storing Diesel Fuel
  - BioDiesel Fuel
  - Low Sulfur Diesel Fuel Conditioner
  - Testing Diesel Fuel
  - Minimizing the Effect of Cold Weather on Diesel Engines
  - Handling and Storing Diesel Fuel
  - Alternative and Synthetic Lubricants
  - Engine Break-In Oil
  - Diesel Engine Oil—Stage II Engine
  - Diesel Engine Oil and Filter Service Intervals—Stage II Engine
  - Diesel Engine Oil—Tier 3 and Stage III A Engines
  - Diesel Engine Oil and Filter Service Intervals—Tier 3/Stage III A Engine
  - Diesel Engine Oil — Tier 3 and Stage III
  - Diesel Engine Oil and Filter Service Intervals
  - Hydraulic Oil
  - Swing Gear Case and Travel Gear Case Oils
  - Pump Gear Case Oil
  - Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease
  - Cab and Riser Tilt Power Pack Oil
  - Diesel Engine Coolant (engine with wet sleeve cylinder liners)
  - Drain Intervals for Diesel Engine Coolant
  - John Deere COOL-GARD™ II Coolant Extender
  - Supplemental Coolant Additives
  - Operating in Warm Temperature Climates
  - Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender
  - Testing Diesel Engine Coolant
- Maintenance—Periodic Maintenance
  - Service Machine at Specified Intervals
  - Check the Hour Meter Regularly
  - Engine Identification
  - Prepare Machine for Maintenance
  - Open Access Doors for Service
  - Open Engine Cover for Service
  - Fuel Tank
  - Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit
  - Periodic Maintenance Record Keeping System
- Maintenance—As Required
  - Drain Water Separator
  - Clean Fuel Tank Inlet Screen
  - Clean Fuel Suction Screen
  - Drain Fuel Tank Sump
  - Windshield Washer Fluid Level
  - Clean Air Cleaner Elements and Dust Unloader Valve
  - Clean Air Inlet Screen and Cooling Package
  - Check Track Sag
  - Adjust Track Sag
  - Check Coolant
  - Draining Auxiliary Fuel Filter and Water Separator—If Equipped
- Maintenance—Every 10 Hours or Daily
  - Grease Front End Pin Joints
  - Check Hydraulic Tank Oil Level
  - Check Engine Oil Level
  - Check Surge Tank Coolant Level
- Maintenance—Initial Service – 50 Hours
  - Inspect and Re-Torque Track Hardware
- Maintenance—Every 50 Hours
  - Grease Swing Bearing
- Maintenance—Initial Service – 250 Hours
  - Change Engine Break-In Oil and Replace Filter
- Maintenance—Every 250 Hours
  - Take Engine Oil Sample
  - Check Swing Gear Case Oil Level
  - Drain Hydraulic Tank Sump
  - Check Pump Drive Gear Case Oil Level
  - Clean Primary Air Cleaner Element
  - Check Battery Electrolyte Level and Terminals
  - Check Travel Gear Case Oil Level
  - Inspect and Re-Torque Track Hardware
- Maintenance—Every 500 Hours
  - Take Fluid Samples
  - Lubricate Swing Bearing Gear
  - Change Engine Oil and Replace Filter
  - Replace Water Separator
  - Replace Final Fuel Filter
  - Replacing Auxiliary Fuel Filter and Water Separator—If Equipped
  - Check Air Intake Hoses
  - Clean Cab Fresh Air and Recirculating Air Filters—Side Entry Cab
- Maintenance—Every 1000 Hours
  - Change Swing Gear Case Oil
  - Replace Hydraulic Oil Tank Oil Filter
  - Replace Pilot Oil Filter
  - Clean the Engine Crankcase Ventilation Tube
  - Change Pump Drive Gear Case Oil
  - Inspect Fan Belt
  - Replace Air Cleaner Elements
  - Replace Air Cleaner Dust Unloader Valve
  - Check Coolant
- Maintenance—Every 1500 Hours
  - Change Hydraulic Tank Zinc-Based Oil, Clean Suction Screen
  - Clean Primary Air Cleaner Element
- Maintenance—Every 2000 Hours
  - Check and Adjust Engine Valve Lash
  - Change Travel Gear Case Oil
- Maintenance—Every 5000 Hours
  - Change Hydraulic Tank Zinc-Free Oil, Clean Suction Screen
  - Replace Hydraulic Cap Breather Element—If Equipped
  - Replace Hydraulic Tank Vent Cap Filter—If Equipped
  - Replace Engine Crankshaft Dampener
- Maintenance—Every 6000 Hours
  - Drain Cooling System
  - Cooling System Fill and Deaeration Procedure
- Miscellaneous—Machine
  - Inspect and Clean Polycarbonate Windows
  - Check and Adjust Air Conditioner Belt
  - Bleed Fuel System
  - Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump
  - Do Not Service Control Valves, Cylinders, Pumps, or Motors
  - Precautions for Alternator and Regulator
  - JDLink™ Machine Monitoring System (MMS)—If Equipped
  - Using Diagnostic Gauge to Access Engine Information
  - Main Menu Navigation
  - Engine Configuration Data
  - Accessing Stored Trouble Codes
  - Accessing Active Trouble Codes
  - Adjusting Backlighting
  - Adjusting Contrast
  - Selecting Units Of Measurement
  - Setup 1-Up Display
  - Setup 4-Up Display
  - Using Booster Batteries—24-Volt System
  - Handling, Checking, and Servicing Batteries Carefully
  - Using Battery Charger
  - Replacing Batteries
  - Adding 12—Volt Accessories
  - Replacing Fuses
  - Fluid Sampling Test Ports—If Equipped
  - Welding On Machine
  - Clean Machine Regularly
  - Inspect and Clean Windows
  - Track Sag General Information
  - Unified Inch Bolt and Screw Torque Values
  - Metric Bolt and Screw Torque Values
- Miscellaneous—Operational Checkout
  - Operational Checkout
    - Diagnostic Trouble Codes Check
    - Operational Checks—Key Switch OFF, Engine OFF
    - Operational Checks—Key Switch ON, Engine OFF
    - Operational Checks—Key Switch ON, Engine ON Checks
- Miscellaneous—Troubleshooting
  - Using Troubleshooting Charts
  - Engine
  - Electrical System
  - Front Attachments Electrical Controls
  - Hydraulic System
- Miscellaneous—Storage
  - Prepare Machine for Storage
  - Monthly Storage Procedure
- Miscellaneous—Machine Numbers
  - Record Product Identification Number (PIN)
  - Record Engine Serial Number
  - Record Travel Motor Serial Numbers
  - Record Swing Motor Serial Number
  - Record Hydraulic Pump Serial Number
  - Keep Proof of Ownership
  - Keep Machines Secure
- Miscellaneous—Specifications
  - 2154D Engine Specifications
  - 2154D Drain and Refill Capacities
  - 2154D Log Loader Live Heel Grapple Machine Specifications
  - 2154D Log Loader Fixed Heel Grapple Machine Specifications
  - 2154D Log Loader Valve-in-Head Grapple Machine Specifications
  - 2154D Log Loader Live Heel Working Ranges
  - 2154D Log Loader Fixed Heel Working Ranges
  - 2154D Log Loader Valve-in-Head Working Ranges
  - 2154D Log Loader Live Heel Grapple—Lift Capacity, kg (lb)
  - 2154D Log Loader Fixed Heel Grapple—Lift Capacity, kg (lb)
  - 2154D Log Loader Valve-in-Head Grapple—Lift Capacity, kg (lb)
  - EC Declaration of Conformity
  - Customs Union—EAC
Page Number
- Section 1-1
- Section 1-2
- Section 1-3
- Section 1-4
- Section 1-5
- Section 2-1
- Section 2-2
- Section 3-1
- Section 3-2
- Section 3-3
- Section 3-4
- Section 3-5
- Section 3-6
- Section 3-7
- Section 3-8
- Section 3-9
- Section 3-10
- Section 3-11
- Section 3-12
- Section 3-13
- Section 3-14
- Section 4-1
- Section 4-2
- Section 4-3
- Section 4-4
- Section 4-5
- Section 4-6