John Deere 244J Loader Repair Technical Manual (TM11215)

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John Deere 244J Loader Index:

Contents
- General Information
  - Safety Information
    - Recognize Safety Information
    - Follow Safety Instructions
    - Operate Only If Qualified
    - Wear Protective Equipment
    - Avoid Unauthorized Machine Modifications
    - Add Cab Guarding For Special Uses
    - Inspect Machine
    - Stay Clear of Moving Parts
    - Avoid High-Pressure Oils
    - Beware of Exhaust Fumes
    - Prevent Fires
    - Prevent Battery Explosions
    - Handle Chemical Products Safely
    - Dispose of Waste Properly
    - Prepare for Emergencies
    - Use Steps and Handholds Correctly
    - Start Only From Operator’s Seat
    - Use and Maintain Seat Belt
    - Prevent Unintended Machine Movement
    - Avoid Work Site Hazards
    - Use Special Care When Operating Loader
    - Keep Riders Off Machine
    - Avoid Backover Accidents
    - Avoid Machine Tip Over
    - Operating on Slopes
    - Operating or Traveling On Public Roads
    - Inspect and Maintain ROPS
    - Add and Operate Attachments Safely
    - Park And Prepare For Service Safely
    - Service Cooling System Safely
    - Remove Paint Before Welding or Heating
    - Make Welding Repairs Safely
    - Drive Metal Pins Safely
  - Torque Values
    - Metric Bolt and Cap Screw Torque Values
    - Additional Metric Cap Screw Torque Values
    - Unified Inch Bolt and Cap Screw Torque Values
    - Metric 24° O-Ring Seal DIN 20078 Service Recommendations
    - Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings
    - Service Recommendations For O-Ring Boss Fittings With Shoulder
    - Service Recommendations for Metric Series Four Bolt Flange Fitting
    - Service Recommendations For Inch Series Four Bolt Flange Fittings
    - Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations
- Wheels
  - Wheels and Fasteners
    - Wheel Remove and Install
    - Tire Remove and Install
- Axles and Suspension System
  - Removal and Installation
    - Front Axle Remove and Install
    - Rear Axle Remove and Install
  - Axle Shafts and U-Joints
    - Drive Shaft Remove and Install
  - Axle Shaft, Bearings, and Rear Axle Reduction Gears
    - Axle Shaft, Bearings, and Rear Axle Reduction Gears
- Transmission
  - Hydrostatic Components Removal and Installation
    - Hydrostatic Pump Valves Remove and Install
    - Directional Control Valve Remove and Install
    - Charge Pump Remove and Install
    - Hydrostatic Pump Remove and Install
    - Hydrostatic Motor Remove and Install
    - Inching Valve Remove and Install
    - Hydrostatic Start-Up Procedure
  - Hydrostatic Components Repair
    - Directional Control Valve Disassemble and Assemble
    - Hydrostatic Pump Disassemble
    - Hydrostatic Pump Assemble
    - Hydrostatic Motor Control Valve O-Rings and Seals Remove and Install
    - Hydrostatic Motor Flushing Valve O-Rings and Servo Piston Seals Remove and Install
    - Hydrostatic Motor Disassemble
    - Hydrostatic Motor Rotating Group Inspect and Recondition
    - Hydrostatic Motor Assemble
- Engine
  - Removal and Installation
    - PowerTech E™ 2.4 L John Deere Engine
    - Serpentine Belt Remove and Install
    - Engine Remove and Install
- Engine Auxiliary Systems
  - Cooling System
    - Hydraulic Fan Pump Remove and Install
    - Hydraulic Fan Pump Disassemble and Assemble
    - Cooling Fan and Hydraulic Fan Motor Remove and Install
    - Hydraulic Fan Motor Disassemble and Assemble
    - Radiator/Oil Cooler/Charge Air Cooler Remove and Install
  - External Fuel Supply Systems
    - Fuel Tank Remove and Install
- Dampener Drive
  - Removal and Installation
    - Dampener Drive Remove and Install
- Steering System
  - Hydraulic System
    - Orbital Steering Valve Remove and Install
    - Orbital Steering Valve Disassemble and Inspect
    - Orbital Steering Valve Assemble
    - Steering Column Remove and Install
    - Steering Cylinder Remove and Install
    - Steering Cylinder Disassemble and Assemble
- Service Brakes
  - Active Elements
    - Drum Brake Remove and Install
    - Service Brakes (Wet Disk) Remove and Install
  - Hydraulic System
    - Brake/Inching Valve Assembly Remove and Install
    - Brake Valve Disassemble and Assemble
    - Drum Brake Bleed
- Park Brake
  - Hydraulic System
    - Park Brake Disassemble and Assemble
    - Park Brake/Differential Lock Valve Block Remove and Install
- Frame or Supporting Structure
  - Frame Installation
    - Welding Repair of Major Structures
    - Loader and Rear Frames Separation
    - Rotational Torque Spring Remove and Install
    - Upper Pivot Bushing Assembly Remove and Install
    - Lower Pivot Bushing Assembly Remove and Install
  - Chassis Weights
    - Counterweights Remove and Install
- Operator’s Station
  - Removal and Installation
    - Cab Remove and Install
  - Operator Enclosure
    - Windowpanes Remove and Install
  - Heating and Air Conditioning System
    - Refrigerant Cautions and Proper Handling
    - Flush and Purge Air Conditioner System
    - R134a Refrigerant Oil Information
    - R134a Refrigerant Recovery/Recycling and Charging Station Installation Procedure
    - Recover R134a Refrigerant
    - Evacuate R134a System
    - Charge R134a System
    - Air Conditioner Compressor Remove and Install
    - Receiver-Dryer Remove and Install
    - Condenser Remove and Install
    - Air Conditioner/Heater Module Remove and Install
    - Heater Core Remove and Install
    - Evaporator Coil Remove and Install
    - Expansion Valve Remove and Install
    - Heater Control Valve Remove and Install
    - Air Conditioner Binary Pressure Switch Remove and Install
    - Air Conditioner Freeze Control Switch Remove and Install
    - Blower Motor Remove and Install
- Sheet Metal and Styling
  - Hood or Engine Enclosure
    - Hood Remove and Install
  - Miscellaneous Shields
    - Rear Fenders Remove and Install
- Main Hydraulic System
  - Hydraulic System
    - General Oil Cleanup Procedure
    - Hydraulic Component Failure Cleanup Procedure
    - Hydraulic System Pressure and Accumulators Discharge Procedure
    - Hydraulic Pump/Priority Valve Remove and Install
    - Hydraulic Pump/Priority Valve Disassemble and Assemble
    - Hydraulic Reservoir Remove and Install
    - Hydraulic Oil Cooler Remove and Install
- Loader
  - Bucket
    - Bucket Teeth Remove and Install
    - Welded-On Bucket Cutting Edge Remove and Install
    - Bolt-On Cutting Edge Remove and Install
    - Cracked Cutting Edge Repair
  - Attachment Coupler
    - Quick Disconnect Hitch Disassemble and Assemble
    - Quick Disconnect Hitch Pivot Pin Remove and Install
  - Frames
    - Boom and Bucket Linkage Remove and Install
    - Bucket Linkage Bushings Remove and Install
    - Loader Boom Bushings Remove and Install
  - Hydraulic System
    - Loader Control Valve Remove and Install
    - Loader Control Valve Disassemble and Assemble
    - Loader System and Circuit Relief Valves Disassemble and Assemble
    - Ride Control Valve Remove and Install—If Equipped
    - Ride Control Valve Disassemble and Assemble—If Equipped
    - Boom Cylinder Remove and Install
    - Bucket Cylinder Remove and Install
    - Boom and Bucket Cylinders Disassemble and Assemble
    - Boom and Bucket Cylinder Bushings Remove and Install
    - Pilot Control Valve Remove and Install
    - Pilot Control Valve Disassemble and Assemble
    - Pilot Enable Solenoid Valve Remove and Install
    - Pilot Accumulator Remove and Install
- Dealer Fabricated Tools
  - Dealer Fabricated Tools
    - DFT1214 Hydrostatic Pump Servo Piston Snap Ring Removal and Installation Tool
Page Number
- Section 00
  - Group 0001
  - Group 0003
- Section 01
  - Group 0110
- Section 02
  - Group 0200
  - Group 0225
  - Group 0250
- Section 03
  - Group 0300
  - Group 0360
- Section 04
  - Group 0400
- Section 05
  - Group 0510
  - Group 0560
- Section 07
  - Group 0700
- Section 09
  - Group 0960
- Section 10
  - Group 1011
  - Group 1060
- Section 11
  - Group 1160
- Section 17
  - Group 1740
  - Group 1749
- Section 18
  - Group 1800
  - Group 1810
  - Group 1830
- Section 19
  - Group 1910
  - Group 1913
- Section 21
  - Group 2160
- Section 31
  - Group 3102
  - Group 3104
  - Group 3140
  - Group 3160
- Section 99
  - Group 9900