Normet Charmec MC605 DA(V) Long End Technical Information (5F7FE81_1000) Index:

• 0. Contents
• 1. Technical Data Sheet
  • 1.1 FOPS ROPS Conformance Certificate
  • 1.2. Wheels Magnetic Particle Inspection Report (P01-P40) GKN drawing 1020603
• 2. Operator’s Manual
  • Charmec MC 605 DA(V)
  • Contents
  • 1. Introduction
    • 1.1. Carrier
    • 1.2. Carrier identification
    • 1.3. Frame Structure
      • 1.3.1. Engine end Frame
      • 1.3.2. Load end Frame
      • 1.3.3. Oscillation
    • 1.4. Engine
      • 1.4.1. General
      • 1.4.2. Exhaust system
    • 1.5. Hydrodynamic Transmission
      • 1.5.1. General
      • 1.5.2. Torque Converter
      • 1.5.3. Torque converter with turbine lock
      • 1.5.4. Transmission
      • 1.5.5. Transmission Controls
    • 1.6. Mechanical Transmission
      • 1.6.1. General
      • 1.6.2. Driveshafts
      • 1.6.3. Axle assemblies
    • 1.7. Hydraulics
      • 1.7.1. Pumps
      • 1.7.2. Brakes
      • 1.7.3. Steering
  • 2. Safety Rules
    • 2.1. General Safety Rules
    • 2.2. Operating Safety Rules
    • 2.3. Safety Labels
  • 3. Operator Controls
    • 3.1. Dashboard
      • 3.1.1. Switches
      • 3.1.2. NorSmart Control System
      • 3.1.3. Common Warning
    • 3.2. Engine Control System
    • 3.3. Main Switch
    • 3.4. Circuit Breakers
    • 3.5. Driving Controls
    • 3.6. Seat
    • 3.7. Emergency Stop
    • 3.8. Windshield Wipers
    • 3.9. Air Conditioning
  • 4. Operation and Use
    • 4.1. Commissioning On Delivery
    • 4.2. Daily Operation
      • 4.2.1. Daily Maintenance Operations
      • 4.2.2. Instrumentation Checks
      • 4.2.3. Testing the Brakes
    • 4.3. Driving The Carrier
      • 4.3.1. General
      • 4.3.2. Before Start
      • 4.3.3. Engine Start
      • 4.3.4. Gear Shifting
      • 4.3.5. Steering
      • 4.3.6. Setting the Carrier in Motion
      • 4.3.7. Driving on Slopes
      • 4.3.8. Road Driving
      • 4.3.9. Stopping
    • 4.4. Carrier Transfer
      • 4.4.1. Towing
      • 4.4.2. Lifting
      • 4.4.3. Lowering the Carrier Down a Mine
    • 4.5. Special Operating Conditions
      • 4.5.1. Winter Operation
      • 4.5.2. High Ambient Temperature, High Altitude
      • 4.5.3. Jump Start
      • 4.5.4. Cleaning Protective Treatment
  • Notes
• 3. NorSmart Control System
  • NorSmart platform
  • 1. GENERAL
    • 1.1. Purpose of the system
    • 1.2. Warnings and notifications
    • 1.3. Definitions, terms and abbreviations used
  • 2. General description of the system
    • 2.1. Remote Display (RD)
    • 2.2. Multi Information Controller (MIC)
    • 2.3. Can Hub Module (HUB)
    • 2.4. Controller Module HCM2000
    • 2.5. Controller Module HCM3100
    • 2.6. Controller Module HCM3200
  • 3. User Interface
    • 3.1. Navigation in the user interface
    • 3.2. Adjusting values
    • 3.3. Access rights of the user interface
    • 3.4. Pop-up windows of the user interface
    • 3.5. User interface alerts
    • 3.6. Drive Display (1)
    • 3.7. Process Display (2)
    • 3.8. Process Control (3)
    • 3.9. Data Logging (4)
      • 3.9.1. Process log window (4.1)
      • 3.9.2. Alerts window (4.2)
      • 3.9.3. Platform operating hours (4.3)
      • 3.9.4. File transfer settings (4.4)
    • 3.10. Display settings window (5)
    • 3.11. Advanced settings window (6)
      • 3.11.1. Access level selection (6.1)
      • 3.11.2. Commercial options (6.2)
      • 3.11.3. Factory & default parameters (6.3)
      • 3.11.4. System versions and settings (6.4)
      • 3.11.5. System backup (6.5)
    • 3.12. Process maintenance (7)
    • 3.13. Vehicle maintenance window (8)
      • 3.13.1. Platform parameters (8.1)
      • 3.13.2. Pedal calibrations (8.2)
      • 3.13.3. Engine and drivetrain (8.3)
      • 3.13.4. Drive speed calibration (8.4)
      • 3.13.5. Inclinometer calibration (8.5) (Optional)
    • 3.14. Boom maintenance window (9)
      • 3.14.1. Boom control parameters (9.1)
      • 3.14.2. Joystick calibrations (9.2)
      • 3.14.3. Boom adjustments (9.3)
    • 3.15. Diagnostics window (10)
      • 3.15.1. Module I/O diagnostics (10.1)
      • 3.15.2. Camera view (10.2)
      • 3.15.3. Support leg diagnostics (10.3)
      • 3.15.4. Measures (10.4)
      • 3.15.5. CAN diagnostics (10.5)
  • 4. FUNCTIONS
    • 4.1. Starting up the system
    • 4.2. System update
    • 4.3. System backup
    • 4.4. System backup restoration
    • 4.5. Changing the access level using a code or a login key
      • 4.5.1. Changing the access level using a code
      • 4.5.2. Changing the access level using a login key
  • 5. Appendices
    • APPENDIX 1. System alert and info texts
      • Table 1:
      • Table 1:
    • APPENDIX 2. I/O-errors
    • APPENDIX 3. Warning symbol explanations
• 4. Service Schedule
  • 4.1 Filling capacities and classifications EN 4_2019 DJ390
• 5. Maintenance Manual
  • Carrier
  • Contents
  • 1. Safety precautions
    • 1.1. Service
    • 1.2. Hydraulics
    • 1.3. Other precautions
  • 2. Oil samples
    • 2.1. Evacuation and sample line operation
    • 2.2. Sample lines
  • 3. Engine
    • 3.1. Lubricant Recommendations
      • 3.1.1. Service Products
      • 3.1.2. Diesel Fuels
      • 3.1.3. Fame Fuels
      • 3.1.4. Engine Oils
      • 3.1.5. Coolant
    • 3.2. General
    • 3.3. Procedures
      • 3.3.1. Daily or once per shift (10 h)
        • Check the engine oil level.
        • Check the fuel level.
        • Check the air cleaner.
        • Check the coolant level.
        • Check the fuel pre-filter
      • 3.3.2. Every 500 hours
        • Replace the engine oil filter.
        • Change the engine oil.
        • Check the battery and clean battery terminals.
        • Check the coolant additive concentration.
        • Clean catalytic exhaust gas purifier.
        • Check the poly -V-belt condition.
        • Adjust the valve clearance.*
      • 3.3.3. Every 1000 hours
        • Check the engine.
        • Check the lines and hoses.
        • Check the air cleaner intake pipe.
        • Replace the intake air cleaner filter.
        • Check the cooling and heating system.
      • 3.3.4. Every 1500 hours
        • Adjust the valve clearance.
        • Replace the fuel filter element.
        • Clean the fuel prefilter element. (OM904LA engine)
        • Replace the fuel pre-filter insert.
        • Change the coolant.
    • 3.4. Troubleshooting
  • 4. Powershift transmission
    • 4.1. Lubricant recommendations
    • 4.2. Procedures
      • 4.2.1. Daily or once per shift (10 hours)
        • Check the transmission oil level.
      • 4.2.2. Every 500 hours
        • Replace the transmission oil filter.
      • 4.2.3. Every 1000 hours
        • Change the transmission oil.
    • 4.3. Troubleshooting
      • 4.3.1. General
      • 4.3.2. Procedures
      • 4.3.3. Troubleshooting guide
  • 5. Mechanical transmission
    • 5.1. Lubricant Recommendations
    • 5.2. Procedures
      • 5.2.1. Daily or once per shift (10 hours)
        • Check the tyres visually.
      • 5.2.2. Weekly (50 hours)
        • Lubricate the propeller shaft greasing fittings.
        • Check tyre pressure and condition.
        • Check the drive line bolts.
      • 5.2.3. Every 125 hours
        • Check the axle differential oil level.
      • 5.2.4. Every 250 hours
        • Check the wheel nuts.
        • Check the axle planetary gear oil level.
      • 5.2.5. Every 500 hours
        • Check the brake plate wear.
        • Change the axle differential oil.
      • 5.2.6. Every 1000 hours
        • Change the axle planetary gear oil.
      • 5.2.7. As required
        • Air bleed the service brakes.
        • Air bleed the safety/parking brakes.
    • 5.3. Troubleshooting
  • 6. Hydraulic system
    • 6.1. Lubricant Recommendations
    • 6.2. Pressure accumulator safety precautions
    • 6.3. Procedures
      • 6.3.1. Daily or once per shift (10 hours)
        • Check the hydraulic fluid level.
        • Check there are no leaking or hanging hoses.
      • 6.3.2. Every 500 hours
        • Check the pressure accumulators
        • Replace the hydraulic return fluid filter.
        • Change the hydraulic fluid.
      • 6.3.3. Every 1000 hours
        • Accumulator gas pressure test.
      • 6.3.4. As required maintenance
        • Check the steering hydraulic pressure.
        • Check and adjust the charging pressure.
        • Check the service brake pressure.
        • Check and adjust the safety/parking brake pressure.
    • 6.4. Troubleshooting
      • 6.4.1. Steering
      • 6.4.2. Service brakes
      • 6.4.3. Safety/parking brakes
  • 7. Frame
    • 7.1. Lubricant Recommendations
    • 7.2. Procedures
      • 7.2.1. Weekly (50 hours)
        • Lubricate the carrier greasing fittings.
      • 7.2.2. Every 1000 hours
        • Check the oscillation axle bushings.
        • Check the frame joint bearings.
        • Check the steering cylinder joint pin, pin locking and bearing.
  • 8. Enclosed Cabin Equipments
    • 8.1. Procedures
      • 8.1.1. Daily or once in shift (10 hours)
        • Fill up the windshield washer reservoir.
      • 8.1.2. Every 500 hours
        • Change or clean the cabin fresh air filter weave.
      • 8.1.3. Every 2 years
        • Change the air conditioning system dryer.
      • 8.1.4. As required maintenance
        • Ensure efficient operation of the air conditioning:
  • 9. Tightening torques
    • 9.1. Screws
    • 9.2. Screws with locking washers
      • 9.2.1. Wedge lock washers (e.g. Wurth®, HEICO®)
      • 9.2.2. Nord-lock® Steel washers
• 6. Mobile Elevating Work Platform
  • Mobile Elevating Work Platform
  • Contents
  • 1. Foreword
  • 2. Introduction
    • 2.1. General
    • 2.2. Boom
    • 2.3. Work platform
  • 3. Safety instructions
    • 3.1. General
    • 3.2. Operation
    • 3.3. Maintenance
    • 3.4. Emergency stop
    • 3.5. In Case Of Danger
    • 3.6. Environment
  • 4. Instructions for the owner and operator
    • 4.1. Operator Suitability
    • 4.2. Responsibility
  • 5. Operator’s controls
    • 5.1. Work platform controls
    • 5.2. Lower controls
    • 5.3. Terminal box TB3
    • 5.4. Work platform terminal box TB4
    • 5.5. Cabin joystick
    • 5.6. Alarm unit
    • 5.7. Safety canopy locking
  • 6. Operation
    • 6.1. Preparations
    • 6.2. Use of the MEWP
    • 6.3. Daily checks
    • 6.4. Operation definitions
    • 6.5. Safety harness
    • 6.6. Extreme conditions
  • 7. Transport and storage
    • 7.1. Driving
    • 7.2. Storage
    • 7.3. Lifting
    • 7.4. Commissioning on delivery
  • 8. Maintenance
    • 8.1. General
    • 8.2. Greasing
    • 8.3. Schedule
    • 8.4. Maintenance items
      • 8.4.1. Daily or once in shift (10 hours)
        • Visually check the hydraulic hoses, couplings and the structure.
        • Check the tilting cylinder pin and work platform joint pin.
        • Keep the working area of the work platform clean.
        • Check the boom limit switch
      • 8.4.2. Weekly (50 hours)
        • Lubricate the grease fittings.
        • Check the boom mounting attachment.
        • Inspect the hydraulic cylinder, cylinder joint pin, pin locking and bearing.
      • 8.4.3. Every 250 hours
        • Check the boom extension clearance.
      • 8.4.4. Every 500 hours
        • Check the hydraulic pressures.
        • Inspect the turning joint lug welding.
        • Inspect the tilt cylinder fixing lug welding.
        • Inspect the condition of the boom beams.
        • Inspect the function of the load-lowering valve.
        • Inspect the boom mounting bolt connections.
      • 8.4.5. Every 1000 hours
        • Accumulator gas pressure test.
      • 8.4.6. Every 2000 hours
        • Change the tilting cylinder joint pin and bearing.
      • 8.4.7. Every 6000 hours
        • Change the tilting cylinder.
      • 8.4.8. Every 1 year
        • Adjust the boom lowering speed.
        • Adjust the boom slewing speed.
        • Adjust the load sensing system
  • 9. Specification
    • 9.1. Speed values
    • 9.2. Sticker
      • 9.2.1. General instructions
      • 9.2.2. Daily checks
  • 10. Troubleshooting
• 7. ANFO Charging Module
  • 7.1 Torque Actuator
  • 7.2 Charging Hose
  • Operation and maintenance
  • Contents
  • 1. Technical information
    • 1.1. Foreword
    • 1.2. Technical Specification
    • 1.3. ANFO
  • 2. Charging Technique
    • 2.1. Pneumatic Loaders
    • 2.2. Charging Carrier
    • 2.3. Mobile Elevating Work Platform
    • 2.4. Compressed Air
    • 2.5. Charging The Round
    • 2.6. Smooth Wall Blasting
  • 3. Safety Aspects
    • 3.1. Static Electricity
    • 3.2. Electrical Hazards
    • 3.3. Chemical Reaction
  • 4. Operational Safety Rules
    • 4.1. General Instructions
    • 4.2. Work Instructions
  • 5. Operator Controls
    • 5.1. Charging Hand Valve
    • 5.2. Charging Pedal
    • 5.3. Selecting the Pressure Vessel
    • 5.4. Hose Connections
    • 5.5. Pressure Release Valves For Charging Hose
    • 5.6. Connector Sets
    • 5.7. Emergency stop
  • 6. Filling the Vessel
    • 6.1. Procedure
  • 7. Preparatory Tasks
    • 7.1. Adjustments
    • 7.2. Charging Start-up
  • 8. Blowing
    • 8.1. Borehole Cleaning
  • 9. Charging
    • 9.1. Charging The Borehole
    • 9.2. Charging Faults
  • 10. Maintenance Safety Rules
    • 10.1. Hot Work During Maintenance
    • 10.2. Fire Prevention Measures
    • 10.3. General Instructions
    • 10.4. Maintenance Instructions
  • 11. Maintenance
    • 11.1. General
    • 11.2. Maintenance Schedule
      • 11.2.1. Daily or once per shift (10 hours)
        • Drain water from the modular type air filter.
        • Drain water from the water separator.
        • Check the lubricator drippage amount and oil level.
        • Keep the pressure vessel and charging unit clean.
        • Check the interior and exterior condition of the vessel.
        • Check the wear of the charging hose.
        • Check the total resistance between earthing strap and free end of the charging hose.
        • Check the resistance between earthing strap and ANFO charger quick acting coupling.
      • 11.2.2. Every 500 Hours
        • Clean the modular type air filter element.
        • Measure the earthing strap resistance.
      • 11.2.3. As Required
        • Change the water separator filter element
        • Fix the connections of the earthing straps and earthing points.
        • Replace the earthing straps.
• 8. Dipex
  • 8.2. Dipex_dinlog_system_light
  • 8.3. DINLOG-manual for standard logger with simple panel 27.5.2009
  • 1. Dipex continuous regenerating particulate filter
  • 2. Maintenance
    • 2.1. Procedures
      • 2.1.1. Daily or once per shift (10 hours)
      • 2.1.2. Every 500 hours
• 9. Safety Instructions
  • Normet Carriers and Equipments
  • Contents
  • 1. Foreword
  • 2. Safety Instructions in Manuals
    • 2.1. Operator manual
  • 3. Instructions and Warnings
  • 4. General Safety Instructions
  • 5. Instructions for the Owner and Operator
    • 5.1. Working environment
    • 5.2. Personnel
    • 5.3. Distribution of liability
    • 5.4. Training
  • 6. Operator Suitability and Responsibility
    • 6.1. Suitability
    • 6.2. Responsibility
  • 7. Maintaining Safety
  • 8. Carrier
    • 8.1. Prior to operation
    • 8.2. Starting up
    • 8.3. Driving
    • 8.4. Operation
    • 8.5. Ending of shift
    • 8.6. Stopping
    • 8.7. Towage
    • 8.8. Diesel engine
    • 8.9. Transport
    • 8.10. Service of batteries
  • 9. Mobile Elevating Work Platform
    • 9.1. Safety Instructions For Lifting Platform Operation
  • 10. Lifting Cargo
    • 10.1. Taking The Lifter Into Use
    • 10.2. Instructions For Safe Lifting
    • 10.3. Lifting
  • 11. Concrete Spraying
    • 11.1. General
    • 11.2. Pump and boom
    • 11.3. Operating
    • 11.4. Cleaning
  • 12. Anfo Charging
    • 12.1. General
    • 12.2. Instructions
    • 12.3. Explosives
    • 12.4. Work
    • 12.5. Hot work
    • 12.6. Fire prevention
  • 13. Emulsion Charging
    • 13.1. General instructions
  • 14. Electric System
    • 14.1. Electric circuit
    • 14.2. Electric lines
    • 14.3. Contact with an electric line
    • 14.4. In case of bodily injury
    • 14.5. Service of electric equipment
  • 15. Hydraulic System
  • 16. Compressed Air and Water Systems
  • 17. Maintenance and Service
    • 17.1. General
    • 17.2. Carrier
    • 17.3. Engine
    • 17.4. Oils and greases
    • 17.5. Adding fuel
    • 17.6. Safety Instructions for Servicing the Booms
    • 17.7. Safety Instructions For Servicing The Lifting Platform
    • 17.8. Welding
  • 18. Environmental Instructions
    • 18.1. Introduction
    • 18.2. Fuels
    • 18.3. Oils and oily waste
    • 18.4. Coolants
    • 18.5. Cleaning solutions
    • 18.6. Rubber
    • 18.7. Batteries
    • 18.8. Metals
    • 18.9. Worn components
    • 18.10. Disposing the Normet product
• 10. Engine Fault Codes
  • 8. Diagnostics
    • 8.1. J1939 Diagnostic Messages
    • 8.2. Fault Codes
      • 8.2.1. Conversion Method
      • 8.2.2. Fault Codes for CPC4-ECAN and MR2
    • 8.3. Actual Values
      • 8.3.1. Analog Values
• 11. Fuel System – Wiggins
• 12. Centralized Lubrication System – Lincoln
• 13. Portable Fire Extinguisher
• 14. Declaration of Conformity
  • 14.1. Declaration of conformity SPS10155
  • 14.2. Declaration of conformity SPS10156
• 15. Schemas
  • e3_EN
  • Hyd
    • 100138918_0_1
      • 1
      • =A10
        • 2
      • =C01
        • 3
      • =C02
        • 4
      • =C03
        • 5
      • =C04
        • 6
      • =C06
        • 7
      • =H01
        • 8
      • =H02
        • 9
      • =H03
        • 10
      • =H04
        • 11
      • =H06
        • 12
      • =H07
        • 13
      • =H09
        • 14
      • =H30
        • 15
      • =S01
        • 16
      • =S02
        • 17
      • =S3
        • 18
      • =S3.1
        • 19
      • =S3.2
        • 20
  • Ele
    • 100139550_1_1
      • 1
      • 2
      • 3
      • 4
      • 5 =MM +TB1
      • 6 =MM +TB1
      • 7 =MM +TB1
      • 8 =CM +TB7
      • 9 =CM +TB7
      • 10 =FM +TB3
      • 11 =BM +TB4
      • 12 =BM +TB4
      • 13 =BM +TB4
      • 14 =CM +CD
      • 15 =RM +TB5
      • 16 =CM +CD
      • 17 =RM +TB5
      • 18 =RM +TB5
      • 19
      • 20
      • 21
      • 22 =MM +TB1
      • 23 =MM +TB1
      • 24 =MM +TB1
      • 25 =MM +TB1
      • 26 =MM +TB1
      • 27 =MM +TB1
      • 28 =MM +TB1
      • 29 =MM
      • 30 =MM +TB1
      • 31 =MM +TB1
      • 32 =MM +TB1
      • 33 =MM +TB1
      • 34 =MM +TB1
      • 35 =MM +TB1
      • 36 =MM +TB1
      • 37 =MM +TB1
      • 38 =MM +TB1
      • 39 =MM +TB1
      • 40 =MM +TB1
      • 41 =MM +TB1
      • 42 =MM
      • 43 =MM +TB1
      • 44 =MM +TB1
      • 45 =CM +TB7
      • 46 =CM
      • 47 =CM +TB7
      • 48 =CM +TB7
      • 49 =CM +TB7
      • 50 =CM +TB7
      • 51 =CM +TB7
      • 52 =CM +TB7
      • 53 =CM +CD
      • 54 =CM +CD
      • 55 =CM +CD
      • 56 =CM +CD
      • 57 =CM +CD
      • 58 =CM +CD
      • 59 =CM +CD
      • 60 =CM +CD
      • 61 =CM +CD
      • 62 =CM +CD
      • 63 =CM +CD
      • 64 =CM +CD
      • 65 =CM +CD
      • 66 =CM +CABIN
      • 67 =CM +CABIN
      • 68 =CM +CABIN
      • 69 =CM +CABIN
      • 70 =FM +TB3
      • 71 =FM +TB3
      • 72 =FM +TB3
      • 73 =FM +TB3
      • 74 =FM +TB3
      • 75 =FM +TB3
      • 76 =FM +TB3
      • 77 =FM +TB3
      • 78 =FM +TB3
      • 79 =FM +TB3
      • 80 =FM +TB3
      • 81 =FM +TB3
      • 82 =FM +TB3
      • 83 =FM +TB3
      • 84 =FM +TB3
      • 85 =FM +TB3
      • 86 =FM +TB3
      • 87 =FM +TB3
      • 88 =FM +TB3
      • 89 =FM +TB3
      • 90 =BM +TB4
      • 91 =BM +TB4
      • 92 =BM +TB4
      • 93 =BM +TB4
      • 94 =BM +TB4
      • 95 =BM +TB4
      • 96 =BM +TB4
      • 97 =BM +TB4
      • 98 =BM +TB4
      • 99 =BM +TB4
      • 100 =BM +TB4
      • 101 =BM +TB4
      • 102 =RM +TB5
      • 103 =RM +TB5
      • 104 =RM +TB5
      • 105 =RM +TB5
      • 106 =RM +TB5
      • 107 =RM +TB5
      • 108 =RM +TB5
      • 109 =RM +TB5
      • 110 =RM +TB5
      • 111 =RM +TB5
      • 112 =RM +TB5
      • 113 =MM
      • 114 =MM
      • 115
      • 116
      • 117