Normet Utimec LF600 Agitator Technical Information (5F8AFC2_1000) Index:

• 0. Contents
• 1. Technical Data Sheet
• 2. Operator’s Manual
  • Utimec LF 600 Agitator
  • Contents
  • 1. Introduction
    • 1.1. Carrier
    • 1.2. Carrier identification
    • 1.3. Frame structure
      • 1.3.1. Engine end frame
      • 1.3.2. Load end frame
      • 1.3.3. Oscillation
    • 1.4. Engine
      • 1.4.1. General
      • 1.4.2. Exhaust system
    • 1.5. Hydrodynamic transmission
      • 1.5.1. General
      • 1.5.2. Torque converter
      • 1.5.3. Torque converter with turbine lock
      • 1.5.4. Transmission
      • 1.5.5. Transmission controls
    • 1.6. Mechanical transmission
      • 1.6.1. General
      • 1.6.2. Driveshafts
      • 1.6.3. Axle assemblies
    • 1.7. Hydraulics
      • 1.7.1. Pumps
      • 1.7.2. Brakes
      • 1.7.3. Steering
  • 2. Safety Rules
    • 2.1. General safety rules
    • 2.2. Operating safety rules
    • 2.3. Label locations
  • 3. Operator Controls
    • 3.1. Dashboard
      • 3.1.1. TB7
      • 3.1.2. TB7b
      • 3.1.3. Norsmart control system.
      • 3.1.4. Automatic Brake Application System
      • 3.1.5. Engine control system
    • 3.2. Main switch
    • 3.3. Service switch
    • 3.4. Circuit breakers
    • 3.5. Driving controls
    • 3.6. Seat
    • 3.7. Emergency stop
    • 3.8. Pressure gauge kit
    • 3.9. Windshield wipers
    • 3.10. Air conditioning
    • 3.11. Specific features
  • 4. Operation and Use
    • 4.1. Commissioning on delivery
    • 4.2. Daily operation
      • 4.2.1. Daily maintenance operations
      • 4.2.2. Instrumentation checks
      • 4.2.3. Testing the brakes
    • 4.3. Driving the carrier
      • 4.3.1. General
      • 4.3.2. Before Start
      • 4.3.3. Engine start
      • 4.3.4. Gear shifting
      • 4.3.5. Steering
      • 4.3.6. Setting the carrier in motion
      • 4.3.7. Driving on slopes
      • 4.3.8. Road driving
      • 4.3.9. Stopping
    • 4.4. Towing
      • 4.4.1. General
      • 4.4.2. Preparations for towing
      • 4.4.3. Towing when engine/pump is not functioning
      • 4.4.4. Towing when engine/pump combination is working
      • 4.4.5. Measures after towing
      • 4.4.6. Disconnecting the steering cylinder
      • 4.4.7. Disconnecting the cardan shafts
      • 4.4.8. Manual brake emergency release
      • 4.4.9. Releasing the safety/parking brake with emergency pump
    • 4.5. Lifting
      • 4.5.1. General lifting instructions
      • 4.5.2. Lowering the carrier down a mine
    • 4.6. Special operating conditions
      • 4.6.1. Winter operation
      • 4.6.2. High ambient temperature, high altitude
      • 4.6.3. Jump start
      • 4.6.4. Storage
• 3. Control System User Interface Manual
  • NORSMART DRIVEDISPLAY
  • 1. GENERAL
    • 1.1. Purpose of the system
    • 1.2. Warnings and notifications
    • 1.3. Definitions, terms and abbreviations used
  • 2. General description of the system
    • 2.1. Multi Information Display (MID)
  • 3. User Interface
    • 3.1. Navigation in the user interface
    • 3.2. Adjusting values
    • 3.3. Access rights of the user interface
    • 3.4. Pop-up windows of the user interface
    • 3.5. User interface alerts
    • 3.6. Drive display (1)
    • 3.7. Process Display (2)
    • 3.8. Process Control (3)
    • 3.9. Data logging (4)
      • 3.9.1. Process log window (4.1)
      • 3.9.2. Alerts window (4.2)
      • 3.9.3. Platform operating hours (4.3)
      • 3.9.4. File transfer settings (4.4) (Commercial option)
    • 3.10. Display settings window (5)
    • 3.11. Advanced settings window (6)
      • 3.11.1. Access level selection (6.1)
      • 3.11.2. Commercial options (6.2)
      • 3.11.3. Factory & default parameters (6.3)
      • 3.11.4. System versions and settings (6.4)
      • 3.11.5. System backup (6.5)
    • 3.12. Process maintenance (7)
    • 3.13. Vehicle maintenance window (8)
      • 3.13.1. Platform parameters (8.1)
      • 3.13.2. Pedal calibrations (8.2)
      • 3.13.3. Engine and drivetrain (8.3)
      • 3.13.4. Drive speed calibration (8.4)
      • 3.13.5. Inclinometer calibration (8.5) (Optional)
      • 3.13.6. Suspension (8.6) (Only in Drivedisplay2)
    • 3.14. Boom maintenance window (9)
      • 3.14.1. Boom control parameters (9.1)
      • 3.14.2. Joystick calibrations (9.2)
      • 3.14.3. Boom adjustments (9.3)
      • 3.14.4. Boom parameters (9.4)
      • 3.14.5. Switch to 2 or 4 joystick controller (9.5)
    • 3.15. Diagnostics (10)
      • 3.15.1. Module I/O diagnostics (10.1)
      • 3.15.2. Camera view (10.2)
      • 3.15.3. Support leg diagnostics (10.3)
      • 3.15.4. Measures (10.4)
      • 3.15.5. CAN diagnostics (10.5)
    • 3.16. Compact Controller Display
  • 4. FUNCTIONS
    • 4.1. Starting up the system
    • 4.2. System update
    • 4.3. System backup
    • 4.4. System backup restoration
    • 4.5. Changing the access level using a code or a login key
      • 4.5.1. Changing the access level using a code
      • 4.5.2. Changing the access level using a login key
  • 5. Appendices
    • APPENDIX 1. System alerts
      • Table 1:
      • Table 1:
    • APPENDIX 2. I/O-errors
    • APPENDIX 3. Module errors
      • Table 1:
    • APPENDIX 4. System info texts
    • APPENDIX 5. Warning symbol explanations
• 4. Service Schedule
• 5. Maintenance Manual
  • Carrier
  • Contents
  • 1. Safety precautions
    • 1.1. Service
    • 1.2. Hydraulics
    • 1.3. Other precautions
  • 2. Oil samples
    • 2.1. Evacuation and sample line operation
    • 2.2. Sample lines
  • 3. Engine
    • 3.1. Lubricant Recommendations
      • 3.1.1. Service Products
      • 3.1.2. Diesel Fuels
      • 3.1.3. Fame Fuels
      • 3.1.4. Engine Oils
      • 3.1.5. Coolant
    • 3.2. General
    • 3.3. Procedures
      • 3.3.1. Daily or once per shift (10 h)
        • Check the engine oil level.
        • Check the fuel level.
        • Check the air cleaner.
        • Check the coolant level.
        • Check the fuel pre-filter
      • 3.3.2. Every 500 hours
        • Replace the engine oil filter.
        • Change the engine oil.
        • Check the battery and clean battery terminals.
        • Check the coolant additive concentration.
        • Clean catalytic exhaust gas purifier.
        • Check the poly -V-belt condition.
        • Adjust the valve clearance.*
      • 3.3.3. Every 1000 hours
        • Check the engine.
        • Check the lines and hoses.
        • Check the air cleaner intake pipe.
        • Replace the intake air cleaner filter.
        • Check the cooling and heating system.
      • 3.3.4. Every 1500 hours
        • Adjust the valve clearance.
        • Replace the fuel filter element.
        • Clean the fuel prefilter element. (OM904LA engine)
        • Replace the fuel pre-filter insert.
        • Change the coolant.
      • 3.3.5. Every 2 years
        • Replace compressed air dryer filter cartridge.
    • 3.4. Troubleshooting
  • 4. Powershift transmission
    • 4.1. Lubricant recommendations
    • 4.2. Procedures
      • 4.2.1. Daily or once per shift (10 hours)
        • Check the transmission oil level.
      • 4.2.2. Every 500 hours
        • Replace the transmission oil filter.
      • 4.2.3. Every 1000 hours
        • Change the transmission oil.
    • 4.3. Troubleshooting
      • 4.3.1. General
      • 4.3.2. Procedures
      • 4.3.3. Troubleshooting guide
  • 5. Mechanical transmission
    • 5.1. Lubricant Recommendations
    • 5.2. Procedures
      • 5.2.1. Daily or once per shift (10 hours)
        • Check the tyres visually.
      • 5.2.2. Weekly (50 hours)
        • Lubricate the propeller shaft greasing fittings.
        • Check tyre pressure and condition.
        • Check the drive line bolts.
      • 5.2.3. Every 125 hours
        • Check the axle differential oil level.
      • 5.2.4. Every 250 hours
        • Check the wheel nuts.
        • Check the axle planetary gear oil level.
      • 5.2.5. Every 500 hours
        • Check the brake plate wear.
        • Change the axle differential oil.
      • 5.2.6. Every 1000 hours
        • Change the axle planetary gear oil.
      • 5.2.7. As required
        • Air bleed the service brakes.
        • Air bleed the safety/parking brakes.
    • 5.3. Troubleshooting
  • 6. Hydraulic system
    • 6.1. Lubricant Recommendations
    • 6.2. Pressure accumulator safety precautions
    • 6.3. Procedures
      • 6.3.1. Daily or once per shift (10 hours)
        • Check the hydraulic fluid level.
        • Check there are no leaking or hanging hoses.
      • 6.3.2. Every 500 hours
        • Check the pressure accumulators
        • Replace the hydraulic return fluid filter.
        • Change the hydraulic fluid.
      • 6.3.3. Every 1000 hours
        • Accumulator gas pressure test.
      • 6.3.4. As required maintenance
        • Check the steering hydraulic pressure.
        • Check and adjust the charging pressure.
        • Check the service brake pressure.
        • Check and adjust the safety/parking brake pressure.
    • 6.4. Troubleshooting
      • 6.4.1. Steering
      • 6.4.2. Service brakes
      • 6.4.3. Safety/parking brakes
  • 7. Frame
    • 7.1. Lubricant Recommendations
    • 7.2. Procedures
      • 7.2.1. Weekly (50 hours)
        • Lubricate the carrier greasing fittings.
      • 7.2.2. Every 1000 hours
        • Check the oscillation axle bushings.
        • Check the frame joint bearings.
        • Check the steering cylinder joint pin, pin locking and bearing.
  • 8. Enclosed Cabin Equipments
    • 8.1. Procedures
      • 8.1.1. Daily or once in shift (10 hours)
        • Fill up the windshield washer reservoir.
      • 8.1.2. Every 500 hours
        • Change or clean the cabin fresh air filter weave.
      • 8.1.3. Every 2 years
        • Change the air conditioning system dryer.
      • 8.1.4. As required maintenance
        • Ensure efficient operation of the air conditioning:
  • 9. Tightening torques
    • 9.1. Screws
    • 9.2. Screws with locking washers
      • 9.2.1. Wedge lock washers (e.g. Wurth®, HEICO®)
      • 9.2.2. Nord-lock® Steel washers
• 6. Concrete Mixer
  • Utimec LF 600 Agitator
  • Contents
  • 1. Introduction
    • 1.1. Technical information
    • 1.2. Transport of wet concrete
    • 1.3. Operation
    • 1.4. Main components
  • 2. Operation
    • 2.1. Controls
    • 2.2. Charging and discharge parts
    • 2.3. Mixer washing controls
    • 2.4. Water tank (optional)
    • 2.5. Additive tank (optional)
    • 2.6. Operation
      • 2.6.1. Loading
      • 2.6.2. Delivery
      • 2.6.3. Discharging
  • 3. Lubrication and Maintenance
    • 3.1. Lubricant recommendations
    • 3.2. Lubrication and maintenance schedule
      • 3.2.1. After each load
        • Concrete mixer washout schedule / procedure.
      • 3.2.2. Daily or once per shift (10 hours)
        • Clean the concrete mixer.
      • 3.2.3. Weekly (50 hours)
        • Keep the inside of the concrete mixer in clean condition.
        • Grease the concrete mixer greasing fittings.
        • Check the oil level in the planetary gear box.
      • 3.2.4. Bi-Weekly
        • Inspect the concrete mixer for concrete build -up.
      • 3.2.5. Every 500 hours
        • Change the drum rotation hydraulic fluid filter.
      • 3.2.6. Every 1000 hours
        • Change the planetary gear box oil.
    • 3.3. Emergency unloading procedure
      • 3.3.1. Safety precautions
      • 3.3.2. Failure of the truck engine
      • 3.3.3. Mechanical problems other than engine failure
      • 3.3.4. Problems in the hydraulic system
      • 3.3.5. Manual unloading with emergency pump (optional)
      • 3.3.6. Unloading manually
• 7. Retarder
  • Telma induction retarder
  • Contents
  • 1. Introduction
    • 1.1. Carrier
    • 1.2. Principle
    • 1.3. Electric control system
  • 2. Controls
    • 2.1. Manual control
  • 3. Operation and use
    • 3.1. Braking situations
      • 3.1.1. Roadway
      • 3.1.2. Ramp
      • 3.1.3. Emergency
  • 4. Maintenance and lubrication
    • 4.1. Maintenance schedule
    • 4.2. Washing
  • 5. Auxiliary braking device testing
    • 5.1. Telma retarder control circuit test (Static)
    • 5.2. Telma retarder mechanical test (Dynamic)
• 8. Safety Instructions
  • Normet Carriers and Equipment
  • Contents
  • 1. Foreword
  • 2. Safety Instructions in Manuals
    • 2.1. Operator manual
  • 3. Instructions and Warnings
  • 4. General Safety Instructions
  • 5. Instructions for the Owner and Operator
    • 5.1. Working environment
    • 5.2. Personnel
    • 5.3. Distribution of liability
    • 5.4. Training
  • 6. Operator Suitability and Responsibility
    • 6.1. Suitability
    • 6.2. Responsibility
  • 7. Maintaining Safety
  • 8. Carrier
    • 8.1. Prior to operation
    • 8.2. Starting up
    • 8.3. Driving
    • 8.4. Operation
    • 8.5. Ending of shift
    • 8.6. Stopping
    • 8.7. Towage
    • 8.8. Diesel engine
    • 8.9. Transport
    • 8.10. Service of batteries
  • 9. Lifting Cargo
    • 9.1. Taking The Lifter Into Use
    • 9.2. Instructions For Safe Lifting
    • 9.3. Lifting
  • 10. Electric System
    • 10.1. Electric circuit
    • 10.2. Electric lines
    • 10.3. Contact with an electric line
    • 10.4. In case of bodily injury
    • 10.5. Service of electric equipment
    • 10.6. Cable reel and AC grid
  • 11. Hydraulic System
  • 12. Compressed Air and Water Systems
  • 13. Maintenance and Service
    • 13.1. General
    • 13.2. Carrier
    • 13.3. Engine
    • 13.4. Oils and greases
    • 13.5. Adding fuel
    • 13.6. Safety Instructions for Servicing the Booms
    • 13.7. Safety Instructions For Servicing The Lifting Platform
    • 13.8. Welding
  • 14. Environmental Instructions
    • 14.1. Introduction
    • 14.2. Fuels
    • 14.3. Oils and oily waste
    • 14.4. Coolants
    • 14.5. Cleaning solutions
    • 14.6. Rubber
    • 14.7. Batteries
    • 14.8. Metals
    • 14.9. Worn components
    • 14.10. Disposing the Normet product
• 9. CPC4 fault codes
  • 8. Diagnostics
    • 8.1. J1939 Diagnostic Messages
    • 8.2. Fault Codes
      • 8.2.1. Conversion Method
      • 8.2.2. Fault Codes for CPC4-ECAN and MR2
    • 8.3. Actual Values
      • 8.3.1. Analog Values
• 10. Hydraulic Suspension
  • Hydraulic front axle suspension
  • Contents
  • 1. Safety precautions
  • 2. Maintenance
    • 2.1. Lubricant Recommendations
    • 2.2. Pressure accumulator safety precautions
    • 2.3. Procedures
      • 2.3.1. Daily or once per shift (10 hours)
        • Check visually for leaks, wear and loose fasteners.
      • 2.3.2. Weekly (50 hours)
        • Lubricate the suspension greasing fittings.
        • Check the suspension cylinders, joint pins, pin lockings and bearings.
        • Check and adjust the ride height.
      • 2.3.3. Every 1000 hours
        • Accumulator gas pressure test.
  • Notes
• 11. Particle Filter System – Dinlog/Dipex
  • 1. Dipex continuous regenerating particulate filter
  • 2. Maintenance
    • 2.1. Procedures
      • 2.1.1. Daily or once per shift (10 hours)
      • 2.1.2. Every 500 hours
• 12. Vehicle CCTV Monitor
• 13. Refueling System – Wiggins
• 14. Portable Fire Extinguisher
• 15. Schemas