Takeuchi TB395W Hydraulic Excavator Operators Manual (AAD0EN012)

Format: PDF (Printable Document)

File Language: English

File Pages: 482

File Size: 71.40 MB (Speed Download Link)

Brand: Takeuchi

Model: TB395W Hydraulic Excavator

Book No: AAD0EN012

Serial No: 195000005-

Type of Document: Operators Manual

Categories: PDF, Takeuchi PDF

$ 40

Takeuchi TB395W Hydraulic Excavator Operators Manual (AAD0EN012)

Takeuchi TB395W Hydraulic Excavator Operators Manual (AAD0EN012) (SN 195000005-)

On a wheeled excavator like the Takeuchi TB395W, you’re usually working around traffic, curbs, trenches and uneven yards, constantly moving between digs. This operators manual helps you run the machine smoothly, understand how it should behave under load, and spot when something isn’t right. If, for example, your boom starts creeping down while you’re holding a load over a trench, this is the document you use to verify correct control use, daily checks, and trace the hydraulic circuit that could be bleeding off pressure.

Applications & Use Cases

Explain cab controls and travel modes so the operator can maneuver safely on roads and tight jobsites.
Plan daily inspections of tires, boom, lines and couplers to catch leaks or loose fittings before they fail.
Verify safe pressure-release steps before cracking a fitting or changing an attachment.
Coach operators on smooth control habits that reduce shock loads and premature wear on pins, cylinders and pumps.

Safety Note

Always lower the attachment, relieve hydraulic pressure, and secure the machine on stable ground before inspecting or disconnecting any lines.

📘 Show Index

Takeuchi TB395W Hydraulic Excavator Index:

Safety alert symbol
- Signal words
- Introduction
  - Foreword
  - Manual storage compartment
  - Serial numbers
- Machine description
  - Front, rear, left and right
  - Break-in period
- Notes on reading this manual
- Abbreviation used in this manual
- Revision history
Safety
- General precautions
- Precautions when preparing
- Precautions when starting
- Precautions when operating
- Precautions when stopping
- Precautions when transporting
- Precautions on maintenance
- Safety signs (decals)
Controls
- Names of components
- Covers
  - Starter key
  - Right side cover
  - Tool box
  - Fuel filler port
  - DEF/AdBlue® refill port
  - Engine hood
  - Maintenance covers
- Cab
  - Cab door
  - Emergency exit
  - Front window
  - Lower front window
  - Side window
  - Sun visor (if equipped)
  - Sun shade (if equipped)
  - Emergency hammer (optional)
- Seat and seat belt
  - Seat belt
  - Air Suspension Seat
- Multi-information display
  - Home screen
  - Rotating the display
  - Warning lamps
  - Indicators
  - Jog dial operation
  - Touch operation
  - Screen navigation
  - Switching images
- Switches and buttons
  - 4-speed travel switches (low/high-speed travel switch, gear shift switch)
  - Cruise control switch
  - Hazard switch
  - Parking brake switch
  - Attachment lock button
  - Travel pedal button (foot accelerator mode)
  - Starter switch
  - Engine shutdown switch
  - Throttle controller
  - Horn button
  - Deceleration button
  - Travel select button/LEVER
  - Cruise control lever (if equipped)
  - Auxiliary 1st switches
  - Auxiliary 2nd/4th switch (If equipped)
  - Outrigger switches (If equipped)
  - Joystick steering switch (if equipped)
  - Third auxiliary hydraulic switch and button (If equipped)
  - Auxiliary 2/4 select button (If equipped)
  - Ram Lock switch
  - Standstill regeneration/Stop switch
  - Headlights/Position light switch
  - Light switch
  - Gear shift switch
  - Beacon lamp switch
  - ECO mode switch
  - Detent mode switch (Auxiliary 1st)
  - Lift overload warning switch
  - Camera image switch
  - Diff-lock switch (if equipped)
  - Swing /second boom select switch
  - Refill switch
  - 2WS/4WS select switch (if equipped)
- Levers and Pedals
  - Safety lock lever
  - Slew lock pin
  - Steering wheel
  - Turn signal lever
  - Brake pedal
  - Travel pedal
  - Boom swing/Second boom pedal
  - Operating levers
  - Blade lever
  - Blade/Outrigger lever (If equipped)
- Accessories
  - Air conditioner
  - Cup holder/small items storage
  - Smartphone holder
  - Interior light
  - Mirrors
  - Rear view camera (If equipped)
  - 270-degree view camera system (If equipped)
  - 24 V external power sockets
  - Radio
  - Auxiliary hydraulic lines (If equipped)
  - Operating the machine with an accumulator
  - Lifting safety device (If equipped)
  - Outrigger (If equipped)
  - Fuel Supply Pump
  - USB port (If equipped)
  - Engine auto stop
  - Auto camera mode
  - Armrests
Operation
- Before starting operation
  - Getting on or off the machine
  - Walk-around inspection
  - Daily inspection
- Starting and stopping the engine
  - Before starting the engine
  - Starting the Engine
  - Warming up the engine
  - Stopping the engine
- Operating the machine
  - Lever pattern (ISO pattern)
  - Lever pattern (G pattern) (If equipped)
  - Warming up the machine (hydraulic oil)
  - Inspection after warm-up
  - Traveling the machine
  - Stopping travel
  - Operating the working equipment
- Operating procedures
  - Prohibited operations
  - Precautions for operation
  - Precautions when traveling on slopes
  - Getting out of mud
  - Operations possible with this machine
- Parking the machine
  - Parking
  - Inspection and checks after stopping the engine
- Handling in cold climates
  - Preparing for cold climates
  - Cautions after operations
  - After the cold climate
- Handling tires
  - Prohibitions
  - Precautions
- Standstill regeneration
- Handling the engine
  - Prohibitions
  - Cautions
  - Diesel fuel
Transport
- Loading and unloading
- Hoisting the machine
- Securing the machine
  - Transporting posture
- Precautions to be taken during transportation
Maintenance
- General
  - Maintenance overview
  - Cautions on maintenance
- Service data
  - Fuel and lubricant table
  - Hydraulic system specifications
  - Regularly replace the hydraulic oil
  - Handling of DEF/AdBlue®
  - List of consumables
  - List of tools (If equipped)
  - List of tightening torques
- Safety-critical parts
- Maintenance list
- Walk-around inspection
  - Inspecting by opening the engine hood and covers
  - Inspecting by walking around the machine
  - Inspecting while sitting in the operator’s seat
- Daily inspection (every 10 hours)
  - Inspecting and replenishing the coolant
  - Inspecting and replenishing the engine oil
  - Inspecting the pre-fuel filter and draining
  - Inspecting the fuel level
  - Inspecting the hydraulic oil tank level and replenishing
  - Cleaning the air cleaner
  - Lubricating the working equipment
  - Checking the DEF/AdBlue® level and refilling
  - Inspecting and inflating the tires
  - Checking the wheel nut torques
- After the initial 50 hours (only for new machines)
  - Inspecting and adjusting the compressor belt (AC)
  - Replacing the hydraulic oil return filter
  - Replacing the pilot line filter
  - Replacing the travel line filter
- Every 50 hours
  - Lubricating the slew bearing
  - Inspecting the ram lock cylinder (applying rust-inhibitor)
  - Draining the water from the fuel tank
  - Inspecting the battery
- After the initial 100 hours (only for new machines)
  - Replacing the transmission gear oil
  - Replacing the differential gear oil
  - Replacing the hub gear oil
- Every 250 hours
  - Inspecting and adjusting the compressor belt (AC)
  - Lubricating the undercarriage
  - Inspecting the transmission gear oil
  - Inspecting the differential gear oil
  - Inspecting the hub gear oil
  - Cleaning the radiator fins and the oil cooler fins
  - Cleaning the air filters (AC)
  - Cleaning the condenser (AC)
  - Inspecting the refrigerant (gas) level (AC)
- Every 500 hours
  - Replacing the travel line filter
  - Inspecting and adjusting the service brake
  - Replacing the engine oil and the oil filter
  - Inspecting the concentration of coolant additive
  - Inspecting the slew pinion gear
- Every 1000 hours
  - Replacing the hydraulic oil return filter
  - Replacing the pilot line filter
  - Replacing the transmission gear oil
  - Replacing the differential gear oil
  - Replacing the hub gear oil
  - Inspecting and adjusting the negative brake
  - Replacing the engine cooling system
  - Replacing the air cleaner element
  - Replacing the air breather filter
  - Replacing the fuel filters
  - Replacing the DEF/AdBlue® supply module filter
  - Inspecting and adjusting the V-rib belt
  - Inspecting the engine installation condition
  - Inspecting the low-temperature starting device
- Every 2000 hours
  - Inspecting the accumulator
- Every 3000 hours
  - Replacing the V-rib belt
- Every 4000 hours
  - Replacing the hydraulic oil and cleaning the suction strainer
- When required
  - Replacing the bucket teeth and the side cutters
  - Replacing the bucket
  - Adjusting the gap between the bucket and arm (If equipped)
  - Inspecting and replenishing the windshield washer fluid
  - Lubricating the levers and pedals
  - Replacing the diesel particulate filter
- Every 2 years
  - Replacing the receiver dryer
- Maintenance during extended storage period
Troubleshooting
- Symptoms that are not malfunctions
- If the engine overheats
- If the battery goes dead
- If a fuse blows
  - Inspecting and replacing the fuse
  - Inspecting the fusible link
- Restarting after adding fuel
  - Bleeding air from the fuel system
- Restarting when the DEF/AdBlue® level is low or the tank is empty
- If a warning lamp flashes
- Vehicle error code list
- Engine error code list
- CAN device error code List for TFM
  - Multi-function grip
  - Electronic steering valve
- Other symptoms
- Lowering the boom to the ground
- Towing
- If the cab is damaged
Specifications
- Basic Specifications
- Machine dimensions
- Operating ranges
- Lifting Capacities
Options
- General precautions
  - Safety precautions
  - Cautions when installing attachments
  - Cautions when operating attachments
- Attachment combination table
- Selecting a lever pattern
  - Switching the lever pattern
- Hydraulic breaker
  - Cautions on operating
  - Replacing the hydraulic oil regularly
- Optional equipment mass
- Biodegradable oil
  - Replacing the hydraulic oil with biodegradable oil
- Cab options
  - Roof guard
- Operating lever switch kit 1
  - Horn button
  - Deceleration button
  - Auxiliary 1st switches
  - Auxiliary 2nd/4th switch
  - Auxiliary 2/4 select button
- Travel alarm
- Takeuchi Security System
  - Starter key
  - Starting the engine
  - Registering and deleting the starter key
  - If the master key is lost
  - Countries where the system can be used
- Takeuchi Fleet Management (TFM)
- Mud guard
- Service Port 4 (Independent) with Multi-Functional Grips
  - Operation decal
- Joystick Steering
  - Enable function