Takeuchi TL11R3 Track Loader Operators Manual (AAC1EN003)

Format: PDF (Printable Document)

File Language: English

File Pages: 461

File Size: 60.38 MB (Speed Download Link)

Brand: Takeuchi

Model: TL11R3 Track Loader

Book No: AAC1EN003

Serial No: 41000006-

Type of Document: Operators Manual

Categories: PDF, Takeuchi PDF

$ 40

Takeuchi TL11R3 Track Loader Operators Manual (AAC1EN003)

Takeuchi TL11R3 Track Loader Operators Manual (AAC1EN003) (SN 41000006-)

On a TL11R3 track loader, most of the work is in tight, rough jobsites—grading pads, loading trucks, working around foundations and utilities. This operators manual is what I’d keep handy to run the machine correctly, understand what it should feel like under load, and catch problems early. If, for example, the loader starts nosing down on slopes or feels jumpy when you feather the controls, this is the document I’d use to verify operating procedures and daily checks before assuming a hydraulic fault.

Applications & Use Cases

Set up the controls so travel, bucket, and auxiliary functions respond smoothly on uneven ground or soft fill.
Plan daily walk‑arounds to spot track, roller, and attachment issues before they turn into downtime.
Understand warning lights and beeper behavior so you can decide quickly whether to shut down or finish the pass.
Adjust operating habits for working near edges, trenches, or stockpiles without overloading the front end.
Reduce premature wear on tracks, couplers, and hydraulics by learning proper travel, turning, and loading techniques.

FAQ

Q: Can I keep a digital copy of this manual on my phone or tablet?

A: Yes, it’s practical to use a digital copy; you can zoom diagrams and search terms, but protect your device from dust and impacts.

Q: Is it worth printing certain pages for the cab?

A: Many operators print the daily checks and control layouts, laminate them, and keep them in the machine for quick reference.

Safety Note

Always follow the manual’s procedures and stay aware of ground conditions, load stability, and bystanders before moving the machine.

📘 Show Index

Takeuchi TL11R3 Track Loader Index:

Cover page
Safety alert symbol
- Signal words
- Introduction
  - Foreword
  - Notes on the passcode
  - Manual storage compartment
  - Serial numbers
- Machine description
  - Front, rear, left and right
  - Designated operations
  - Break-in period
- Notes on reading this manual
- Abbreviation used in this manual
- Revision history
Safety
- General precautions
- Precautions when preparing
- Precautions when starting
- Precautions when operating
- Precautions when stopping
- Precautions when transporting
- Precautions on maintenance
- Safety signs (decals)
Controls
- Names of components
- Covers
  - Key
  - Fuel filler port
  - DEF/AdBlue® refill port
  - Engine hood
  - Rear door
  - Maintenance cover
- Cab
  - Cab door
  - Side Window
  - Emergency exit
- Lift arm stopper
- Seat and seat belt
  - Seat
  - Seat switch
  - Seat belt
  - 3-point seat belt (optional)
- Multi-information display
  - User authentication screen
  - User Information screen
  - Home screen
  - Warning lamps
  - Indicators
  - Jog dial operation
  - Touch operation
  - Screen navigation
  - Switching images
- Switches
  - Starter switch
  - Engine shutdown switch
  - Horn button
  - Float button
  - Throttle controller
  - Travel speed button
  - Multifunction buttons
  - Auxiliary hydraulic switches
  - Detent mode switch (Auxiliary 1st)
  - Hydraulic system unlock switch
  - Parking brake switch
  - Light switch
  - ECO mode switch
  - Front wiper switch (If applicable)
  - Front washer switch (If applicable)
  - Rear wiper/rear washer switch (If applicable)
  - DPF manual regeneration switch DPF regeneration inhibit switch
  - Refill switch
- Levers and Pedal
  - Safety Bar
  - Throttle pedal
  - Right control lever
  - Left control lever
  - Slide levers
- Accessories
  - Air conditioner (If applicable)
  - Power supply socket
  - Interior light
  - USB port (Type-C)
  - Cup holder/small items storage
  - Radio (If applicable)
  - Auxiliary hydraulic lines
  - Auxiliary 2nd lines (If applicable)
  - High-Flow Hydraulic System (If applicable)
  - Lift arm lower button
  - Selecting a lever pattern
  - Auto camera mode (If applicable)
  - Self-leveling (If applicable)
  - Arm height limit (If applicable)
  - Auto ride control (If applicable)
  - Slip detection
  - Two-speed travel with automatic shift
  - Creep mode
  - Active power control
  - Cold Idling Up
  - Engine auto stop
  - Steering drift
  - Attachment operation sensitivity regulation
  - Travel operation sensitivity regulation
  - Switching to the auxiliary or 14-pin
  - 14-pin detent
  - Mirrors
  - Rear View Camera System (If applicable)
  - 270-degree view camera system (If applicable)
Operation
- Before starting operation
  - Getting on or off the machine
  - Walk-around inspection
  - Daily inspection
- Starting and stopping the engine
  - Before starting the engine
  - Starting the Engine
  - Warming up the engine
  - Stopping the engine
- Operating the machine
  - Lever pattern (ISO)
  - Lever pattern (H)
  - Warming up the machine (hydraulic oil)
  - Inspection after warm-up
  - Traveling the machine
  - Stopping travel
  - Operating the working equipment
- Operating procedures
  - Prohibited operations
  - Cautions on operating
  - Cautions on traveling on slopes
  - Operations possible with this machine
- Parking the machine
  - Parking
  - Inspection and checks after stopping the engine
- Handling in cold climates
  - Preparing for cold climates
  - Cautions after operations
  - After the cold climate
- Handling rubber tracks
  - Prohibitions
  - Cautions
  - Preventing the rubber tracks from coming off
- Handling the engine
  - Prohibitions
  - Cautions
  - Diesel fuel
Transport
- Loading and unloading
- Hoisting the machine
- Securing the machine
Maintenance
- General
  - Maintenance overview
  - Cautions on maintenance
- Service data
  - Fuel and lubricant table
  - Regularly replace the hydraulic oil
  - Hydraulic system specifications
  - Handling of DEF/AdBlue®
  - List of consumables
  - List of tools (If applicable)
  - List of tightening torques
- Safety-critical parts
- Maintenance list
- Walk-around inspection
  - Inspecting by opening the engine hood and rear door
  - Inspecting by walking around the machine
  - Inspecting while sitting in the operator’s seat
- Daily inspection (every 10 hours)
  - Inspecting and replenishing the coolant
  - Inspecting and replenishing the engine oil
  - Inspecting the water separator
  - Inspecting and removing combustible materials from the rear and belly of machine
  - Inspecting the fuel level and refilling
  - Inspecting the hydraulic oil tank level and replenishing
  - Inspecting the air cleaner
  - Lubricating the working equipment
  - Checking the DEF/AdBlue® level and refilling
- After the initial 50 hours (only for new machines)
  - Replacing the engine oil and the oil filter
  - Replacing the hydraulic oil return filter
  - Replacing the pilot line filter
  - Inspecting and adjusting the fan belt
  - Inspecting and adjusting the compressor belt (AC)
- Every 50 hours
  - Inspecting and adjusting the track tension
  - Draining the water from the fuel tank
  - Inspecting the battery fluid level and replenishing
  - Inspecting the bucket stoppers (bolts/nuts)
  - Inspecting for and removing any combustibles near the battery
- After the initial 250 hours (only for new machines)
  - Replacing the travel motor gear oil
- Every 250 hours
  - Inspecting and adjusting the fan belt
  - Inspecting and adjusting the compressor belt (AC)
  - Cleaning the radiator fins and the oil cooler fins
  - Cleaning the condenser (AC)
  - Cleaning the air filters (AC)
  - Inspecting the refrigerant (gas) level (AC)
- Every 500 hours
  - Replacing the engine oil and the oil filter
  - Replacing the hydraulic oil return filter
  - Replacing the pilot line filter
  - Replacing the travel motor gear oil
  - Replacing the fuel filters
  - Replacing the fan belt
  - Adjusting or replacing the bucket stoppers (bolts/nuts)
  - Cleaning the water jacket (inside the radiator)
  - Replacing the water separator
  - Replacing the air cleaner elements
- Every 1000 hours
  - Cleaning the engine cooling system
  - Replacing the hydraulic oil and cleaning the suction strainer
  - Inspecting and adjusting the engine valve clearance
- Every 1500 hours
  - Replacing the oil separator element
  - Inspecting the injector tip
  - Inspecting the EGR cooler
  - Inspecting the PCV valve
  - Inspecting the DEF/AdBlue® injector tip
  - Inspecting the DEF/AdBlue® hose
- Every 2000 hours
  - Inspecting the accumulator (If applicable)
- Every 3000 hours
  - Inspecting the turbocharger
  - Inspecting the EGR system
  - Inspecting the DEF/AdBlue® injector
  - Replacing the DEF/AdBlue® pump filter
- Every 6000 hours
  - Cleaning the DPF
- Every 8000 hours
  - Replacing the DEF/AdBlue® tank filter
- When required
  - Replacing the bucket or attachment
  - Inspecting and replenishing the windshield washer fluid
  - Lubricating the levers
  - Inspecting the rubber tracks
  - Draining the water from the water separator
  - Cleaning the operator’s foot area
- Every year
  - Inspecting the DPF differential pressure pipe and hose
  - Inspecting the EGR piping
  - Inspecting the air-intake line
  - Inspecting the exhaust manifold
- Every 2 years
  - Replacing the receiver dryer
- At every fueling
  - Refilling the DEF/AdBlue® tank
- Tilting up the canopy (cab)
- Maintenance during extended storage period
Troubleshooting
- Symptoms that are not malfunctions
- If the engine overheats
- If the battery goes dead
- If a fuse blows
  - Inspecting and replacing the fuse
  - Inspecting the fusible link
- Restarting after adding fuel
  - Bleeding air from the fuel system
- Restarting when the DEF/AdBlue® level is low or the tank is empty
- If a warning lamp flashes
- Vehicle error code list
- Engine error code list
- Other symptoms
- Lowering the lift arms to the ground
- Towing
- If the cab or canopy is damaged
- Exhaust gas control system error
  - Error code list
  - NOx control diagnostic system (NCD)
  - Particulate control diagnostic system (PCD)
  - Limiting the engine output
Specifications
- Basic Specifications
- Machine dimensions
- Operating ranges
Options
- General precautions
  - Safety precautions
  - Cautions when installing attachments
  - Cautions when operating attachments
- Hydraulic quick-hitch
  - Replacing the Bucket or Attachment
- 4-Port quick-coupler
- Optional equipment mass
- Optional products for cab and Canopy
- Takeuchi Fleet Management (TFM)
- Counterweight
- Block heater
- Takeuchi Access Management System
  - RFID key