Takeuchi TB290 Hydraulic Excavator Operators Manual (AM3E016)

Format: PDF (Printable Document)

File Language: English

File Pages: 371

File Size: 35.80 MB (Speed Download Link)

Brand: Takeuchi

Model: TB290 Hydraulic Excavator

Book No: AM3E016

Serial No: 185100001-

Type of Document: Operators Manual

Categories: PDF, Takeuchi PDF

$ 40

Takeuchi TB290 Hydraulic Excavator Operators Manual (AM3E016)

Takeuchi TB290 Hydraulic Excavator Operators Manual (AM3E016) (SN 185100001-)

On a TB290 that’s spending its days trenching, loading trucks, or working around foundations on uneven ground, this operators manual and hydraulic schematic is what I keep handy to run the machine correctly and spot trouble early. It helps you understand what every control is supposed to do, how the excavator should feel under load, and how to react when something changes—like a boom that starts drifting down or a swing that feels sluggish after a long, hot day.

Applications & Use Cases

Set up daily walk‑around checks so you catch loose lines, leaks, or damaged hoses before they become downtime.
Use the control explanations to train new operators so they don’t abuse the hydraulics or track system on rough jobsites.
Trace hydraulic lines and valves on the schematic to isolate slow functions, drift, or loss of power at the bucket.
Verify correct auxiliary circuit use when running hammers, augers, or thumbs, reducing the risk of overheating or cavitation.
Follow the recommended shutdown and pressure‑release habits before cracking any fittings or changing attachments.

FAQ

Q: Can I keep this manual on a tablet in the cab?

A: Yes, it’s practical to use digitally; you can zoom the schematics and search key terms while you’re on site.

Q: Is it worth printing any pages?

A: Many mechanics print the hydraulic schematic and basic checks to keep laminated in the service truck for quick reference.

Safety Note

Always release hydraulic pressure exactly as described before loosening any fittings or working around pressurized components.

📘 Show Index

Takeuchi TB290 Hydraulic Excavator Index:

Cover
Safety alert symbol
- Signal words
- Introduction
  - Foreword
  - Manual storage compartment
  - Serial numbers
- Machine description
  - Front, rear, left and right
  - Designated operations
  - Features
  - Break-in period
- Notes on reading this manual
Safety
- General precautions
- Precautions when preparing
- Precautions when starting
- Precautions when operating
- Precautions when stopping
- Precautions when transporting
- Precautions on maintenance
- Safety signs (decals)
Controls
- Names of components
- Covers
  - Starter key
  - Side cover
  - Fuel lid
  - Fuel filler port
  - Engine hood
  - Fuse box cover
- Cab
  - Cab door
  - Emergency exit
  - Front window
  - Lower front window
  - Side window
  - Sun shade
  - Emergency hammer (optional)
- Seat and seat belt
  - Seat
  - Seat belt
  - Air Suspension Seat
- Multi-information display
  - Main Menu screen
  - Warning lamps
  - Indicators
  - Screen control key
  - Screen navigation
  - Screen navigation
  - Switching images
- Switches
  - Starter switch
  - Engine shutdown switch
  - Throttle controller
  - Horn button
  - Deceleration button
  - Travel speed button
  - Auxiliary 1st switches
  - Auxiliary 2nd/4th switch (If equipped)
  - Swing/Second boom select button
  - Third auxiliary hydraulic switch and button (If equipped)
  - Auxiliary 2/4 select button (If equipped)
  - Third auxiliary hard-lock switch (if equipped)
  - DPF manual regeneration/inhibit select switch
  - Light switch
  - Wiper switch
  - Washer switch
  - Automatic deceleration switch
  - Power/Highland mode switch
  - Detent mode switch (Auxiliary 1st)
  - Auxiliary 1st auto tank switch (If equipped)
  - Lift overload warning switch
  - Beacon lamp switch
- Levers and Pedals
  - Safety lock lever
  - Operating levers
  - Blade lever
  - Travel levers/pedals
  - Boom swing/Second boom pedal
- Accessories
  - Air conditioner
  - Cup holder
  - Cigarette lighter
  - Ashtray
  - Interior light
  - External power sockets
  - Radio
  - Radio (Bluetooth equipped)
  - Auxiliary hydraulic lines
  - Operating the machine with an accumulator
  - Load safety device (If equipped)
  - Fuel Supply Pump (If equipped)
  - Engine auto stop
  - Mirrors
  - Camera
  - Auto camera mode
Operation
- Before starting operation
  - Getting on or off the machine
  - Walk-around inspection
  - Daily inspection
- Starting and stopping the engine
  - Before starting the engine
  - Starting the Engine
  - Warming up the engine
  - Stopping the engine
- Operating the machine
  - Lever pattern (ISO pattern)
  - Lever pattern (G pattern) (If equipped)
  - Warming up the machine (hydraulic oil)
  - Inspection after warm-up
  - Operating the travel levers/pedals
  - Stopping travel
  - Operating the working equipment
- Operating procedures
  - Prohibited operations
  - Cautions on operating
  - Cautions on traveling on slopes
  - Getting out of mud
  - Operations possible with this machine
- Parking the machine
  - Parking
  - Inspection and checks after stopping the engine
- Handling in cold climates
  - Preparing for cold climates
  - Cautions after operations
  - After the cold climate
- Handling rubber crawlers
  - Prohibitions
  - Cautions
  - Preventing the rubber crawlers from coming off
- Handling the engine
  - Prohibitions
  - Cautions
  - Diesel fuel
Transport
- Loading and unloading
- Hoisting the machine
- Securing the machine
Maintenance
- General
  - Maintenance overview
  - Cautions on maintenance
- Service data
  - Fuel and lubricant table
  - Regularly replace the hydraulic oil
  - List of consumables
  - List of tools (If equipped)
  - List of tightening torques
- Safety-critical parts
- Maintenance list <Applicable machine models 185100001 or later>
- Maintenance list <Applicable machine models 190200001 or later >
- Walk-around inspection
  - Inspecting by opening the engine hood and covers
  - Inspecting by walking around the machine
  - Inspecting while sitting in the operator’s seat
- Daily inspection (every 10 hours)
  - Inspecting and replenishing the coolant
  - Inspecting and replenishing the engine oil
  - Inspecting the water separator and the fuel filters
  - Inspecting the fuel level
  - Inspecting the hydraulic oil tank level and replenishing
  - Lubricating the working equipment
- After the initial 50 hours (only for new machines)
  - Inspecting and adjusting the fan belt
  - Inspecting and adjusting the compressor belt (AC)
- Every 50 hours
  - Inspecting the crawler belt tension
  - Lubricating the slew bearing
  - Draining the water from the fuel tank
  - Inspecting the battery fluid level and replenishing
- After the initial 250 hours (only for new machines)
  - Replacing the hydraulic oil return filter
  - Replacing the pilot line filter
  - Replacing the travel motor gear oil
- Every 250 hours
  - Inspecting and adjusting the fan belt
  - Inspecting and adjusting the compressor belt (AC)
  - Replacing the engine oil and the oil filter
  - Cleaning the air cleaner
  - Cleaning the radiator fins and the oil cooler fins
  - Cleaning the air filters (AC)
  - Cleaning the condenser (AC)
  - Inspecting the refrigerant (gas) level (AC)
- Every 500 hours
  - Replacing the fuel filter
  - Replacing the water separator filter <Applicable machine models 185100001 or later>
  - Cleaning the feed pump filter <Applicable machine models 190200001 or later>
  - Inspecting the slew pinion gear
  - Inspecting and cleaning the supply pump strainer <Applicable machine models 190200001 or later>
- Every 1000 hours
  - Replacing the hydraulic oil return filter
  - Replacing the pilot line filter
  - Replacing the travel motor gear oil
  - Cleaning the engine cooling system <Applicable machine models 190200001 or later>
  - Replacing the air cleaner element
  - Replacing the air breather filter
  - Inspecting and adjusting the engine valve clearance
  - Inspecting the engine compression pressure <Applicable machine models 190200001 or later>
  - Inspecting and cleaning the engine starter and the alternator <Applicable machine models 190200001 or later>
- Every 1500 hours
  - Inspecting the crankcase breather system <Applicable machine models 185100001 or later>
  - Inspecting and replacing the air filter case for cracking <Applicable machine models 190200001 or later>
  - Inspecting and cleaning the EGR cooler <Applicable machine models 190200001 or later>
- Every 2000 hours
  - Cleaning the engine cooling system <Applicable machine models 185100001 or later>
  - Lapping the engine valve seats <Applicable machine models 185100001 or later>
- Every 3000 hours
  - Inspecting the turbocharger (blow wash as necessary)
  - Inspecting, cleaning and checking operation of the EGR valve <Applicable machine models: 185100001 or later>
  - Cleaning the EGR lead valve <Applicable machine models 185100001 or later>
  - Cleaning the EGR cooler (cleaning the water side and exhaust air passage blower) <Applicable machine models 185100001 or later>
  - Inspecting the operation of the air intake throttle valve <Applicable machine models 185100001 or later>
  - Inspecting and cleaning the fuel injector
  - Inspecting and cleaning the EGR valve <Applicable machine models 190200001 or later>
  - Inspecting the engine controller (ECM) <Applicable machine models 190200001 or later>
- Every 4000 hours
  - Replacing the hydraulic oil and cleaning the suction strainer
- When required
  - Replacing the bucket teeth and the side cutters
  - Replacing the bucket
  - Adjusting the gap between the bucket and arm (If equipped)
  - Inspecting and replenishing the windshield washer fluid
  - Inspecting and cleaning the DPF soot filter <Applicable machine models: 185100001 or later>
  - Draining the water from the water separator <Applicable machine models 185100001 or later>
  - Draining the water from the water separator <Applicable machine models 190200001 or later>
  - Lubricating the levers and pedals
  - Inspecting the rubber crawlers
  - Replacing the rubber crawlers
- Every 2 years
  - Replacing the receiver dryer
- Maintenance during extended storage period
Troubleshooting
- Symptoms that are not malfunctions
- If the engine overheats
- If the battery goes dead
- If a fuse blows
  - Inspecting and replacing the fuse
  - Inspecting the fusible link
- Restarting after adding fuel
  - Bleeding air from the fuel system
- If a warning lamp flashes
- Vehicle error code list
- Engine error code list
- Other symptoms
- Lowering the boom to the ground
- Towing
- If the cab is damaged
- Exhaust gas control system error
  - Error code list
  - NOx control diagnostic system (NCD)
  - Particulate control diagnostic system (PCD)
  - Limiting the engine output
Specifications
- Basic Specifications
- Machine dimensions
- Operating ranges
- Lifting Capacities
Options
- General precautions
  - Safety precautions
  - Cautions when installing attachments
  - Cautions when operating attachments
- Attachment combination table
- Selecting a lever pattern
  - Switching the lever pattern
- Hydraulic breaker
  - Cautions on operating
  - Replacing the hydraulic oil regularly
- Travel alarm
- Optional equipment mass
- Biodegradable oil
  - Replacing the hydraulic oil with biodegradable oil
- Cab options
- Angle dozer blade
  - Specifications
- Operating lever switch kit 1
  - Horn button
  - Deceleration button
  - Travel speed button
  - Auxiliary 1st switches
  - Auxiliary 2nd/4th switch
  - Auxiliary 2/4 select button
  - Swing/Second boom select button
- Takeuchi Security System
  - Starter key
  - Starting the engine
  - Registering and deleting the starter key
  - If the master key is lost
  - Countries where the system can be used
- LED lights